Fuel Decontamination Using Multiphase Fluids for Low-Carbon Hydrogen

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Solution Overview

Problem

Current methods for producing hydrogen and other energy vectors face challenges related to high carbon emissions, energy intensity, and inefficiencies in carbon capture and storage, particularly in the production of hydrocarbons and ammonia, which are energy-intensive and contribute significantly to greenhouse gas emissions.

Innovation Solution

The use of novel solvents and operating schemes involving multiphase fluids, including liquid metals, inorganic deep eutectic solvents, and dynamic cavitation, to selectively decarbonize and desulfurize fuels, producing cleaner energy vectors like hydrogen and ammonia with reduced thermal and electrical energy inputs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If water electrolysis is used for hydrogen production, then carbon emissions are reduced, but energy consumption increases significantly

Engineering Contradiction:
Improvecarbon emissionsVSAvoidenergy consumption
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent combines water electrolysis with methane reforming in a single integrated system. The methane reforming unit provides both hydrogen and electrical energy to the electrolysis unit, merging two separate processes into one synergistic system that reduces overall energy consumption while maintaining low carbon emissions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses the hydrogen and electrical energy produced from methane reforming to power the water electrolysis process. This self-service approach allows the reforming unit to sustain the electrolysis unit without requiring external energy input, thereby reducing total energy consumption.

Inventive Principle:
Principle #25Self-service

2Object-generated harmful factors

If CO2 capture is implemented in power plants, then carbon emissions are reduced, but energy expenditure increases by 40%

Engineering Contradiction:
Improvecarbon emissionsVSAvoidenergy expenditure
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent extracts and utilizes the CO2 produced during methane reforming as a feedstock for chemical synthesis processes. Instead of capturing and storing CO2 through energy-intensive methods, the system extracts it for productive use in generating chemicals and fuels, thereby avoiding the 40% energy penalty associated with traditional CO2 capture.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If hydrogen is produced through methane reforming, then hydrogen availability is improved, but carbon containing gaseous emissions increase

Engineering Contradiction:
Improvehydrogen availabilityVSAvoidcarbon containing gaseous emissions
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful CO2 emissions from methane reforming into beneficial chemical feedstocks. The CO2 is utilized in synthesis processes to produce chemicals and fuels, transforming the waste product into a valuable resource that reduces net carbon emissions while maintaining high hydrogen availability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS20250250692A1Sustainable methods and devices for fuel decontamination, fuel processing, and chemicals production
Publication Date: 2025.08.07 CAVAZOS SEPULVEDA ADRIAN CESAR
  • US20250250692A1 patent drawing
  • US20250250692A1 patent drawing
  • US20250250692A1 patent drawing

AI summary

A method to decontaminate a broad scope of fuels by selectively decarbonizing or desulfurizing them while producing cleaner fuels, energy, or both. The method involves the use of novel solvents, as well as novel operating schemes, and processes that reduce the thermal energy budget required to selectively produce or consume hydrogen from carbon or sulfur containing chemicals. Within the disclosure, processes are disclosed on how to circumvent throughput limitations of ionic conducting materials, balance an electrical energy grid by trading energy production for fuel production, as well as to how to tune the selectivity of an output material stream.