Vehicle Fuel Door Latch Anti-Thrust Lever Mechanism

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Solution Overview

Problem

The existing push type latch structure for fuel doors in vehicles is prone to misoperation even when the door is closed and locked, leading to reliability issues.

Innovation Solution

A mechanism featuring a rotatable push type latch device with a locking rod and anti-thrust lever, actuated by a drive motor and gear system, which selectively locks the fuel door and prevents it from being thrust backwards, combined with a guide unit and drain hole in the locking slot to enhance operational reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a push type latch structure is used for the fuel door, then the fuel door can be easily opened by simple button manipulation, but the latch structure may misoperate even when the fuel door is closed and locked

Engineering Contradiction:
Improveease of opening fuel doorVSAvoidoperational reliability of latch
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The latch structure is designed with dynamic states: an engaged state where the locking rod engages with the locking slot to secure the fuel door, and a disengaged state where it releases. The anti-thrust lever dynamically shifts position based on door state, being pushed forward when door is closed and retracting when open, preventing unintended activation while maintaining ease of operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The anti-thrust lever acts as an intermediary component between the locking mechanism and external forces. It mediates by absorbing and redirecting thrust forces that would otherwise directly affect the latch, preventing misoperation while allowing the simple button manipulation to remain effective for intentional opening

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the locking rod is engaged with the locking slot to secure the fuel door, then the fuel door maintains a locked state, but water may accumulate in the locking slot causing misoperation

Engineering Contradiction:
Improvelocked state maintenanceVSAvoidwater accumulation in locking slot
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The drain hole extracts water from the locking slot by providing a dedicated drainage path. Water that accumulates in the locking slot during normal operation is continuously removed through the drain hole, preventing water buildup that could cause corrosion or misoperation of the locking mechanism while maintaining the secure locked state

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents improper operation of the latch, enhancing the operational reliability of the fuel door by ensuring secure locking and preventing water accumulation, thus maintaining the fuel door's closed state effectively.

Implementation Method 1

The actuator may include a drive motor, a pinion gear mounted to an output shaft of the drive motor

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

The guide unit may include a guide rib formed in a sliding slot of the anti-thrust lever, and a guide member provided in the housing and including a guide groove to which that the guide rib is slidably coupled

Methodology Applied
Scientific EffectMechanical guidance: Geometry

Implementation Method 3

The locking slot is provided in a bottom thereof with a drain hole for draining water from the locking slot

Methodology Applied
Scientific EffectGravity drainage: Gravitation

Data Source

PatentUS8870241B2Opening and closing device for fuel door of vehicle
Publication Date: 2014.10.28 HYUNDAI MOTOR CO LTD
  • US8870241B2 patent drawing
  • US8870241B2 patent drawing
  • US8870241B2 patent drawing

AI summary

An opening and closing device for a fuel door of a vehicle including a push type latch device for locking or unlocking the fuel door that may be rotatably mounted to a side of a housing by a hinge unit, may include a locking rod movable by an actuator and selectively locked to a locking slot provided in the hinge unit to which the fuel door may be attached, thereby controlling rotation of the hinge unit, and an anti-thrust lever operated in conjunction with the locking rod actuated by the actuator to selectively support the fuel door so as to prevent the fuel door from being thrust backwards.