Fuel Economy Control Module for Alternative Fuel Vehicles

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Solution Overview

Problem

Customers of alternative fuel vehicles, such as electric, hybrid, and fuel cell vehicles, often do not achieve the expected fuel economy due to assumptions made by engineers about vehicle usage, leading to a mismatch between performance and fuel economy modes, which can result in unsatisfied customers.

Innovation Solution

A fuel economy control system and strategy that allows users to select a desired fuel economy mode through a fuel economy control module and switch, integrated with the vehicle system controller, enabling the vehicle to operate based on predefined fuel economy preferences, such as miles per gallon or a balance between fuel economy and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If engineers optimize vehicle performance based on assumptions about average customer usage, then vehicle performance is improved, but fuel economy may not meet customer expectations

Engineering Contradiction:
Improvevehicle performanceVSAvoidfuel economy
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent implements a dynamic control system that allows the vehicle to switch between performance mode and fuel economy mode based on real-time customer preferences. The mode selector enables customers to dynamically adjust the vehicle's operating characteristics, resolving the contradiction by making the system adaptable rather than fixed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system changes operational parameters such as power delivery characteristics, transmission shifting patterns, and engine management settings based on the selected mode. This allows the same vehicle to optimize for either performance or fuel economy depending on customer needs at different times.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If alternative fuel vehicles are designed without compromise, then performance is maintained, but fuel economy benefits are reduced

Engineering Contradiction:
Improvevehicle performanceVSAvoidfuel economy benefit
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The system dynamically adjusts operational characteristics based on customer selection. When fuel economy mode is selected, the vehicle optimizes for energy efficiency; when performance mode is selected, it maximizes power delivery. This dynamic adaptability resolves the contradiction by allowing the vehicle to be optimized for one objective at a time rather than attempting to simultaneously optimize both.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If a fuel economy mode is added to alternative fuel vehicles, then customer satisfaction is improved, but device complexity increases

Engineering Contradiction:
Improvecustomer satisfactionVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system is designed to perform multiple functions through a unified architecture. The mode selector and control logic serve both performance optimization and fuel economy optimization, allowing a single system to handle multiple operational requirements without requiring separate dedicated systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the fuel economy control functionality with the existing vehicle control system. Rather than adding a completely separate control system, the fuel economy mode integration is combined with the vehicle's existing powertrain control, reducing overall system complexity while still providing the desired functionality.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7490000B2Fuel economy control system and control strategy
Publication Date: 2009.02.10 FORD MOTOR CO
  • US7490000B2 patent drawing
  • US7490000B2 patent drawing
  • US7490000B2 patent drawing

AI summary

An alternative fuel vehicle having a fuel economy control module with associated logic that allows the vehicle to operate in a fuel economy mode based on a desired fuel economy preference. The fuel economy control logic is in electrical communication with a vehicle system controller (VSC) and may be integrally formed as a sub-module within the VSC. A fuel economy control switch controlled by the fuel economy control logic toggles between an on and an off position to enable or disable a fuel economy mode. A fuel economy control selector allows a user to select a desired fuel economy mode preference once the fuel economy control switch is on. The fuel economy mode selected represents a predefined desired fuel economy preference such as a distance per amount of fuel consumed, or alternatively, a percentage of a balance between a fuel economy operation and a fuel performance operation.