Fuel Filter Bowl ESD Pin Concave Feature
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Solution Overview
Problem
Conventional fuel filter bowl assemblies face challenges in maintaining a reliable conductive path for electro-static discharge (ESD) due to the loss of contact between the metallic pin and the non-conductive filter bowl under vibratory conditions, leading to potential electrical charge accumulation and risk of ignition.
Innovation Solution
A fuel filter assembly with a concave feature in the bottom wall of the filter bowl body to securely position an ESD pin, ensuring continuous contact and effective charge dissipation, even under vibratory conditions, by using a pin support member and press-fitting the ESD pin within an aperture.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a metallic pin is used to provide electro-static discharge path, then electro-static discharge function is achieved, but contact reliability deteriorates under vibratory conditions
Solution Approach 1:
The patent applies curvature by forming a concave feature in the bottom wall of the filter bowl to receive the ESD pin. This curved/recessed geometry allows the pin to be nestled securely within the concave feature, maintaining continuous contact with the bottom wall even under vibratory conditions. The curved surface of the concave feature ensures the pin remains engaged with the conductive path.
Solution Approach 2:
The patent introduces a pin support member as an intermediary component between the ESD pin and the filter bowl assembly. This pin support member includes an aperture that receives and secures the ESD pin, providing additional mechanical support and ensuring the pin maintains reliable contact with the bottom wall. The pin support member acts as a mediator that reinforces the connection and prevents pin displacement during operation.
2Reliability
If the filter bowl is made from non-conductive material, then filtration function is achieved, but electro-static discharge capability deteriorates
Solution Approach 1:
The patent segments the filter bowl assembly into distinct functional components: the non-conductive filter bowl body for filtration, and a separate conductive ESD pin for electro-static discharge. This segmentation allows each component to perform its specialized function without compromise - the bowl material provides filtration while the metallic pin provides the conductive path for dissipating accumulated electrical charges to ground.
Solution Approach 2:
The bottom wall of the filter bowl serves multiple functions: it provides structural support for the bowl, serves as the filtration boundary, and simultaneously provides a conductive ground path through its metallic construction. The concave feature in the bottom wall universally serves both structural and electro-static discharge functions by securing the ESD pin while maintaining the conductive connection to ground.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides a reliable and continuous conductive path for ESD, reducing the risk of electrical arcs and ensuring safe operation by maintaining contact between the ESD pin and the filter bowl body, even during severe vibrations.
Implementation Method 1
the pin may lose contact with the housing (i.e. the filter bowl), thus losing the bonding path to dissipate any accumulated electrical charges
Data Source
AI summary
A fuel filter assembly includes a filter bowl body including a bottom wall, the bottom wall having a concave feature. The fuel filter assembly includes an electro-static discharge (ESD) pin at least partially positioned within in the concave feature. A method for discharging electro-static in a fuel filter assembly includes providing a filter bowl body including a bottom wall, the bottom wall having a concave feature. The method includes discharging electro-static by positioning an ESD pin at least partially within the concave feature.


