Fuel Gasification Device for Engine Efficiency

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Solution Overview

Problem

Existing internal combustion engine technologies face inefficiencies in fuel combustion, leading to suboptimal performance and increased exhaust pollutants, particularly with LPG engines which have lower energy value and limited distribution compared to gasoline or diesel.

Innovation Solution

A device that gasifies liquid fuel using an air inlet pipe with a submerged air distributor and a heating circuit, maintaining fuel temperature at an optimal value, and includes a vacuum system to create an efficient air/fuel mixture for improved combustion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If LPG is used as fuel, then combustion cleanliness is improved, but energy value decreases

Engineering Contradiction:
Improveexhaust gas cleanlinessVSAvoidenergy value
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent changes the physical state parameter of LPG from liquid to gas phase by heating it to approximately 40-60°C, which improves vaporization and combustion efficiency, thereby maintaining the clean combustion characteristic while improving energy utilization

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary heating of the LPG fuel in a heating circuit before it enters the engine, ensuring the fuel is in the optimal state for combustion. This preliminary action improves combustion efficiency and maintains the clean exhaust characteristic without sacrificing energy value

Inventive Principle:
Principle #10Preliminary action

2Productivity

If fuel temperature is increased to improve combustion, then combustion efficiency is improved, but fuel vaporization control becomes difficult

Engineering Contradiction:
Improvecombustion efficiencyVSAvoidvaporization control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent incorporates a temperature sensor that continuously monitors the fuel temperature and feeds this information back to the control unit. The control unit adjusts the heating power accordingly to maintain the optimal temperature range (40-60°C), ensuring both combustion efficiency and precise vaporization control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent optimizes the fuel temperature parameter to a specific range (40-60°C) rather than simply increasing it, which balances combustion efficiency with controlled vaporization. This parameter optimization allows efficient combustion while preventing excessive vaporization that would be difficult to control

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If air is added to the fuel mixture to improve combustion, then exhaust pollutants are reduced, but mixture homogeneity decreases

Engineering Contradiction:
Improveexhaust pollutantsVSAvoidmixture homogeneity
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent uses a pneumatic system where pressurized air is injected through a nozzle into the fuel tank. This pneumatic injection creates a fine aerosol of air and fuel, ensuring homogeneous mixing while allowing excess air to be vented, thus reducing pollutants without compromising mixture homogeneity

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent applies air injection locally at the fuel storage point rather than uniformly throughout the entire system. The air is injected at a specific location (through the nozzle in the fuel tank) where it creates localized turbulence and mixing, improving homogeneity at the critical mixing point while allowing overall air-fuel ratio control

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances engine efficiency by over 60%, reduces exhaust gases, and minimizes fuel consumption, making it applicable to various engine types including gasoline, diesel, and biofuel engines.

Implementation Method 1

a circuit for heating the fuel

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

an air inlet pipe provided with an air distributor submerged in the fuel

Methodology Applied
Scientific EffectAeration: Aeration

Implementation Method 3

a vacuum system to create an efficient air/fuel mixture

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 4

internal combustion engine

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentEP2209982B1Supply device for internal combustion engine
Publication Date: 2011.12.28 GLF TECH
  • EP2209982B1 patent drawingFigure 1
  • EP2209982B1 patent drawingFigure 2
  • EP2209982B1 patent drawingFigure 3

AI summary

The invention relates to an internal combustion engine and in particular to a device and a method for improving the fuel supply of the engine in order to optimise the fuel consumption by a better combustion in the engine, to reduce the polluting exhaust gases and to increase the yield of the engine. The invention is based on the principle of a liquid fuel gasification and on the production of an optimal air-fuel mixture.