Fuel Injection Control Device Valve Timing Correction

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Solution Overview

Problem

Existing fuel injection control devices face challenges in accurately detecting the valve opening start timing due to magnetic saturation issues, which affect the stability of the fuel injection quantity.

Innovation Solution

A control device for a fuel injection system that includes a valve body, a movable element, and a stator, with a control unit that estimates the valve opening start timing by correlating it with the detected valve closing completion timing and corrects the pulse width of the drive command pulse to stabilize the fuel injection quantity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a high voltage of several tens of volts is applied to cause current to flow rapidly, then the valve opening speed is improved, but magnetic saturation occurs in the solenoid and current change due to valve opening does not occur

Engineering Contradiction:
Improvevalve opening speedVSAvoidcurrent change detection
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent introduces an intermediary approach by detecting valve opening timing not through current inflection points (which fail under high voltage), but through alternative parameters such as voltage changes or mechanical position sensors that can accurately reflect valve opening without being affected by magnetic saturation. This intermediary detection method bridges the gap between high-speed actuation and accurate timing detection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the electrical detection method (current inflection point) with an alternative detection approach that is not subject to magnetic saturation. This could involve using mechanical position sensors, optical sensors, or voltage-based detection methods that can reliably indicate valve opening timing even when the solenoid is operating in the magnetic saturation region.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If only valve closing timing is detected and corrected, then the system complexity is reduced, but the fuel injection quantity stability deteriorates due to uncorrected valve opening timing variations

Engineering Contradiction:
Improvedetection system complexityVSAvoidfuel injection quantity stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent makes the detection system multi-functional by using a single detection mechanism that can identify both valve opening timing and valve closing timing. This universal detection approach allows the system to monitor both critical timing parameters without requiring separate detection systems, thereby maintaining simplicity while improving injection quantity stability through comprehensive timing correction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements feedback control by detecting both valve opening and closing timings, comparing them against target values, and correcting deviations in the drive command pulse width. This closed-loop feedback mechanism ensures that variations in either timing parameter are compensated, thereby stabilizing the fuel injection quantity while maintaining reasonable system complexity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate detection of the valve opening start timing, thereby stabilizing the fuel injection quantity and improving the precision of fuel delivery in internal combustion engines.

Implementation Method 1

a stator that attracts the movable element by a drive current flowing through a coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11359567B2Control device for fuel injection device
Publication Date: 2022.06.14 ASTEMO LTD
  • US11359567B2 patent drawing
  • US11359567B2 patent drawing
  • US11359567B2 patent drawing

AI summary

Provided is a control device for a fuel injection device capable of detecting a variation in valve opening start timing of the fuel injection device and stabilizing a fuel injection quantity. Therefore, the control device for the fuel injection device of the present invention is a control device for a plurality of fuel injection devices each including: a valve body that opens a fuel passage by separating from a valve seat; a movable element that causes an opening/closing operation of the valve body; and a stator that attracts the movable element by a drive current flowing through a coil. This control device includes a control unit that controls the energization time of the drive current by a pulse width of a drive command pulse. The control unit estimates a valve opening start timing having a correlation with a detected valve closing completion timing. Further, the pulse width of the drive command pulse is corrected based on the valve opening start timing.