Fuel Injection Correction via NOx Concentration and Induction Gas Ratio

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Solution Overview

Problem

Existing methods for detecting fuel injection deviations in internal combustion engines rely solely on exhaust oxygen sensors, which can lead to unnecessary fuel adjustments due to issues other than fueling errors, such as boost pressure errors, resulting in reduced engine power and increased fuel consumption.

Innovation Solution

A method that utilizes the correlation between the concentration of oxides of nitrogen (CNOx) in the exhaust system and the combusted mass of gas in the induction system to differentiate between fueling errors and boost errors, adjusting fuel injection parameters and exhaust gas recirculation to maintain optimal engine operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If exhaust oxygen sensor output is used to detect fueling errors, then fueling deviations can be detected, but unnecessary fuel adjustments occur due to boost pressure errors

Engineering Contradiction:
Improvefueling error detection accuracyVSAvoidengine operation stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces NOx concentration as an intermediary measurement parameter between the exhaust oxygen sensor and the fuel injection control. Instead of directly using oxygen sensor output to adjust fuel injection, the system first measures NOx concentration, compares it with target values, and then determines whether fuel adjustments are actually needed. This intermediary step filters out false signals caused by boost pressure variations that don't affect NOx formation, thereby preventing unnecessary fuel adjustments while maintaining accurate fueling error detection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If fuel injection is adjusted based on exhaust oxygen concentration, then fueling deviations are corrected, but engine power is reduced due to unnecessary adjustments

Engineering Contradiction:
Improvefuel injection precisionVSAvoidengine power
Core Design Contradiction:
Manufacturing precisionVSPower

Solution Approach 1:

The patent implements a feedback control mechanism where NOx concentration measurements are continuously compared with target NOx values, and fuel injection adjustments are made only when actual NOx values deviate from targets beyond a threshold. This feedback loop ensures precise fuel injection correction when actually needed while avoiding power-reducing adjustments when deviations are within acceptable ranges or caused by non-fueling factors like boost pressure changes.

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If fuel injection is adjusted based on exhaust oxygen concentration, then fueling deviations are corrected, but fuel consumption increases due to unnecessary adjustments

Engineering Contradiction:
Improvefuel injection precisionVSAvoidfuel consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The patent uses NOx concentration as an intermediary indicator that more accurately reflects actual fuel combustion efficiency compared to exhaust oxygen concentration alone. By basing fuel injection adjustments on NOx measurements rather than oxygen measurements, the system avoids unnecessary fuel additions that would increase consumption. The NOx-based control logic determines true fueling deviations and applies corrections only when genuinely needed, thereby maintaining precise fuel injection without increasing overall fuel consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise correction of fuel injection deviations, reducing unnecessary adjustments and maintaining efficient engine operation by accurately distinguishing between fueling and boost-related issues.

Implementation Method 1

via the exhaust gas recirculation system, a part of an exhaust gas mass flow produced by the internal combustion engine is branched out of the exhaust system, recirculated into an induction plenum chamber of the induction system and passed from there into the internal combustion engine

Methodology Applied
Scientific EffectExhaust gas recirculation:

Implementation Method 2

an internal combustion engine of a motor vehicle having an induction system, an exhaust system, and an exhaust gas recirculation system

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS10167808B2Correction of an injected quantity of fuel
Publication Date: 2019.01.01 FORD GLOBAL TECH LLC
  • US10167808B2 patent drawing
  • US10167808B2 patent drawing
  • US10167808B2 patent drawing

AI summary

A method for adjusting an actual value of a quantity of fuel injected into an internal combustion engine of a motor vehicle to a target value is provided, wherein a deviation of the actual quantity of fuel injected from the target value is determined based on a ratio of the component of the combusted quantity of gas in the induction system to the concentration of oxides of nitrogen in the exhaust system and the injected quantity of fuel is readjusted according to the deviation. Furthermore, an arrangement for carrying out the method is provided.