Fuel Injection Variation Correction via Pressure Sensor

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Solution Overview

Problem

Existing methods for correcting injection quantity variations in fuel injection valves of internal combustion engines fail to accurately reflect changes during transient operations, leading to incorrect corrections and potential misalignment of injection quantities across cylinders.

Innovation Solution

A control device that utilizes a fuel pressure sensor to calculate and correct injection quantity variations based on fuel pressure decreases during stationary engine operations, ensuring accurate reflection and precise correction without interference from operational state changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If injection quantity variation correction is performed based on fuel pressure decrease during transient operation, then the system attempts to correct injection variations, but the correction becomes inaccurate because injection quantity changes with operational state

Engineering Contradiction:
Improveinjection quantity variation measurement accuracyVSAvoidcorrection accuracy under transient operation
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent segments the operation conditions into stationary and transient states, applying correction only during stationary operations where fuel pressure decrease accurately reflects injection quantity variation. This segmentation prevents wrong corrections during transient operations while maintaining correction effectiveness during stable conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts the correction strategy based on operational state detection. When transient operation is detected, correction is suspended; when stationary operation is detected, correction is applied. This dynamic adaptation ensures accuracy across varying operational conditions.

Inventive Principle:
Principle #15Dynamics

2Productivity

If correction is applied during all operations including transient states, then continuous correction is maintained, but wrong corrections occur due to operational state changes affecting fuel pressure decrease

Engineering Contradiction:
Improvecorrection application frequencyVSAvoidcorrection accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary detection of operational state before applying correction. By detecting whether the engine is in stationary or transient operation before executing correction, the system prevents wrong corrections from occurring in the first place, ensuring reliability without sacrificing necessary correction frequency.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise correction of injection quantity variations during stationary engine operations, preventing wrong corrections and maintaining optimal fuel injection across cylinders, thereby enhancing engine performance and efficiency.

Implementation Method 1

a fuel pressure sensor detecting a fuel pressure in the high-pressure fuel passage

Methodology Applied
Scientific EffectPressure detection:

Data Source

PatentUS9920701B2Control device for internal combustion engine
Publication Date: 2018.03.20 DENSO CORP
  • US9920701B2 patent drawing
  • US9920701B2 patent drawing
  • US9920701B2 patent drawing

AI summary

It is determined whether the execution conditions for the injection quantity variation correction are met, based on whether all of following conditions are satisfied: the engine operation is the stationary operation, the injection quantity of a fuel injection valve falls within the predetermined range, and the fuel pressure falls within the predetermined range. When the execution conditions are met, the fuel pressure decrease caused by the fuel injection of the fuel injection valve for each cylinder is calculated based on the output of a fuel pressure sensor, and the injection quantity variation correction to correct the injection quantity variation of the fuel injection valve for each cylinder is performed based on the fuel pressure decrease caused by the fuel injection of each cylinder. Thus, the fuel pressure decrease can be accurately calculated, the injection quantity variation of each cylinder is precisely corrected.