Fuel Injection Nozzle Decompression Space for Atomization

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Solution Overview

Problem

Existing fuel injection nozzles in gas turbines face challenges in efficiently atomizing fuel due to limitations in nozzle design, where small diameters reduce fuel flow rate and larger diameters struggle with particle size, leading to inefficient combustion.

Innovation Solution

A fuel injection device with a spiral flow guide and decompression space is introduced, featuring a rod-shaped body with a spiral protrusion and a decompression space between outlets, which increases fuel flow rate by lowering pressure and allowing for efficient atomization even with smaller injection hole diameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the nozzle outlet diameter is increased, then the fuel flow rate increases, but the fuel atomization efficiency deteriorates due to increased particle size

Engineering Contradiction:
Improvefuel flow rateVSAvoidfuel atomization efficiency
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The nozzle is divided into multiple injection holes instead of a single large outlet, allowing the fuel flow to be segmented into multiple smaller streams that can be atomized more effectively while maintaining adequate total fuel flow rate

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a new spatial dimension by creating a decompression space within the nozzle structure, adding a volume element between the injection chamber and injection holes to enable pressure reduction without increasing the nozzle outer diameter

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If the nozzle outlet diameter is decreased, then the fuel atomization efficiency improves, but the fuel flow rate decreases

Engineering Contradiction:
Improvefuel atomization efficiencyVSAvoidfuel flow rate
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The decompression space performs preliminary pressure reduction action before the fuel reaches the injection holes, allowing smaller diameter holes to achieve both good atomization and sufficient flow rate by reducing the pressure head that would otherwise require larger openings

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the pressure parameter within the nozzle by introducing a decompression region, transforming the pressure distribution to enable smaller injection holes to deliver adequate fuel flow while maintaining atomization quality

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a simple nozzle structure is used, then the device complexity is reduced, but the fuel atomization efficiency deteriorates

Engineering Contradiction:
Improvenozzle structure simplicityVSAvoidfuel atomization efficiency
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The decompression space is nested within the existing nozzle body structure, utilizing the internal volume of the nozzle in a creative way to add functionality without increasing external dimensions or requiring separate components

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The decompression space creates a region with effective porosity or void volume that allows pressure equalization and fuel flow regulation, achieving complex flow control functions through a simple geometric feature rather than complex mechanical components

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances fuel flow rate and atomization efficiency, enabling effective combustion with reduced nozzle diameter, thus improving overall gas turbine performance.

Implementation Method 1

the injection chamber may include a decompression space to drop a pressure therein

Methodology Applied
Scientific EffectPressure drop: Pressure Drop

Implementation Method 2

The plurality of guide channels may be connected in a spiral form

Methodology Applied
Scientific EffectSpiral flow: Vortex Ring

Data Source

PatentUS11920795B2Fuel injection device, nozzle, and combustor including the same
Publication Date: 2024.03.05 DOOSAN HEAVY IND & CONSTR CO LTD
  • US11920795B2 patent drawing
  • US11920795B2 patent drawing
  • US11920795B2 patent drawing

AI summary

A nozzle, a combustor, and a gas turbine, which are capable of atomizing fuel efficiently, are provided. A fuel injection device for the combustor may include a plurality of guide channels connected to a pilot fuel passage through which fuel is supplied, an injection chamber connected to the plurality of guide channels, the fuel being merged in the injection chamber, and an injection hole formed at a tip of the injection chamber to inject the fuel, and the injection chamber may include a decompression space to drop a pressure therein.