Fuel Injection Timing Adjustment for Cylinder Air-Fuel Maldistribution

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Solution Overview

Problem

Fuel injection systems face challenges in maintaining consistent fuel pressure in the fuel rail, leading to cylinder-to-cylinder air-fuel ratio maldistribution and increased engine emissions due to pressure changes during engine cycles.

Innovation Solution

Monitoring and sampling fuel rail pressure at high speeds while fuel injectors are open to generate compensation factors, adjusting subsequent fuel injection timings, and evaluating fuel injector degradation to optimize fuel injection amounts and timing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If fuel is injected based on expected pressure without real-time monitoring, then the fuel injection system is simple and fast, but cylinder to cylinder air-fuel ratio maldistribution occurs and emissions increase

Engineering Contradiction:
Improvefuel rail pressure measurement precisionVSAvoidfuel injection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system implements feedback by monitoring fuel rail pressure in real-time during fuel injection events and using this information to generate compensation factors that adjust subsequent fuel injection timing. This closed-loop approach ensures accurate fuel delivery despite pressure variations, eliminating air-fuel ratio maldistribution without requiring complex hardware modifications.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If fuel rail pressure is monitored at high speed during injector open period, then air-fuel ratio control precision improves, but measurement and processing complexity increases

Engineering Contradiction:
Improveair-fuel ratio control precisionVSAvoidpressure sampling difficulty
Core Design Contradiction:
Manufacturing precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The system performs preliminary action by sampling fuel rail pressure specifically during the injector open period, when the pressure change is most informative for determining compensation factors. This targeted sampling approach captures the critical pressure data needed for precise air-fuel ratio control while minimizing unnecessary measurements, thereby reducing processing complexity.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If compensation factors are generated from pressure sampling to adjust injection timing, then cylinder to cylinder fuel maldistribution is reduced, but processing time and computational load increase

Engineering Contradiction:
Improveair-fuel ratio consistencyVSAvoidinjection timing adjustment time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The system applies periodic action by generating compensation factors on a cycle-by-cycle basis, updating fuel injection timing adjustments periodically with each engine cycle. This approach maintains stable air-fuel ratio composition across cylinders while managing computational load through regular, predictable processing intervals rather than continuous calculation.

Inventive Principle:
Principle #19Periodic action

4Object-generated harmful factors

If fuel injection timing is adjusted using compensation factors, then emissions decrease, but control system complexity increases

Engineering Contradiction:
Improveengine emissionsVSAvoidcontrol system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The system implements parameter changes by adjusting fuel injection timing based on compensation factors derived from pressure sampling. This modifies the injection timing parameter dynamically to optimize combustion and reduce emissions. The approach achieves emission reduction through software-based parameter adjustment rather than hardware changes, minimizing control system complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11035316B1System and method for injecting fuel to an engine
Publication Date: 2021.06.15 FORD GLOBAL TECH LLC
  • US11035316B1 patent drawing
  • US11035316B1 patent drawing
  • US11035316B1 patent drawing

AI summary

Methods and systems for adjusting timing of fuel injectors to reduce cylinder to cylinder air-fuel maldistribution are disclosed. In one example, fuel injection timing is adjusted as a function of pressure ratios that are based on fuel rail pressures observed during injection of fuel. The pressure ratio may be a ratio of a root-mean-square pressure and a scheduling fuel pressure.