Fuel Injection Valve Control Using Current Fall Timing

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Solution Overview

Problem

Existing methods for estimating the injection standby period in fuel injection valves are imprecise due to variations in current detection circuits, leading to inaccuracies in fuel injection amounts, especially during short energization periods.

Innovation Solution

A control apparatus that includes a drive control unit, a current detection circuit, and an electronic control unit to calculate the injection standby period based on the reference fall detection period, which is less affected by variations, and adjusts the energization period accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the energization period is shortened to reduce injection amount, then productivity is improved, but measurement precision of injection standby period deteriorates

Engineering Contradiction:
Improveinjection amountVSAvoidinjection standby period
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent inverts the measurement approach by measuring the fall period of excitation current (from peak to reference value) instead of the rise period (from zero to peak). This inversion allows accurate measurement of injection standby period even when energization period is short, because the fall period can be measured more reliably in the decreasing current phase.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent uses the fall period of excitation current as a proxy or copy to determine the injection standby period. By measuring the fall period (which is more stable and less affected by detection variations) and using it to infer the standby period, the system achieves accurate measurement without directly measuring the difficult rise period.

Inventive Principle:
Principle #26Copying

2Device complexity

If current detection circuit variations are present, then device complexity is reduced, but measurement precision of excitation current deteriorates

Engineering Contradiction:
Improvecurrent detection circuitVSAvoidexcitation current
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system uses the excitation current itself to measure the injection standby period through timing the fall period, rather than relying on separate detection circuits. The current waveform provides its own measurement information, eliminating the need for complex external detection circuits and their associated precision problems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces physical current detection circuits with a timing-based measurement method. Instead of using complex detection hardware to measure current values, the system uses temporal measurement of when current reaches reference values, substituting mechanical/electrical detection with a timing-based approach that is less sensitive to circuit variations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise calculation of the injection standby period, reducing errors in fuel injection amounts and ensuring accurate torque adjustment, even during short fuel injections.

Implementation Method 1

an electromagnetic force generated by the fuel injection valve grows gradually stronger until the injection valve opens

Methodology Applied
Scientific EffectElectromagnetic force: Electromagnetic Induction

Data Source

PatentUS9926879B2Control apparatus for fuel injection valve and method thereof
Publication Date: 2018.03.27 TOYOTA JIDOSHA KK
  • US9926879B2 patent drawing
  • US9926879B2 patent drawing
  • US9926879B2 patent drawing

AI summary

An electronic control unit that calculates an injection standby period, which is a period from an energization start point of the solenoid to a point at which the fuel injection valve opens, and adjusts an energization period of the solenoid in accordance with the calculated injection standby period. The electronic control unit of the control apparatus for a fuel injection valve then measures a reference fall detection period, which is a period from the energization start point to a reference fall detection point, and sets the injection standby period to be longer as the reference fall detection period is longer. Here, the reference fall detection point is a point at which the excitation current detected by the current detection circuit falls below a reference current value, which is smaller than a peak current value, while the excitation current decreases after reaching the peak current value.