Fuel Injection Control via Cylinder Wall Temperature

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Solution Overview

Problem

Internal combustion engines face challenges in accurately controlling fuel injection into the combustion chamber, leading to increased emissions due to variations in combustion chamber temperature, which existing methods fail to address effectively.

Innovation Solution

A method and apparatus that ascertain the injection mode for fuel into a combustion chamber based on the engine speed and cylinder wall temperature, using a thermodynamic cylinder wall temperature model to determine dynamic cylinder wall temperature, allowing for precise selection between multiple or single injection modes without relying on coolant or exhaust-gas temperature sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If fuel injection timing and mode are not precisely controlled, then emissions increase, but implementing precise control requires complex sensor arrangements and multi-dimensional modeling

Engineering Contradiction:
ImproveemissionsVSAvoidsensor arrangements and modeling complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the essential control parameter (cylinder wall temperature) from the complex thermal environment of the combustion chamber, using it as a standalone indicator to determine injection mode without requiring comprehensive multi-dimensional thermal modeling or multiple sensors. This simplifies the control system while maintaining effective emission reduction.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses the cylinder wall temperature, which is naturally present during engine operation, as a self-indicating parameter for injection control. Rather than requiring external sensors to measure combustion chamber conditions, the method leverages the existing thermal state of the cylinder wall to automatically determine the appropriate injection mode, reducing the need for additional measurement equipment.

Inventive Principle:
Principle #25Self-service

2Object-generated harmful factors

If cylinder wall temperature is used to determine injection mode, then emission control improves, but temperature measurement and modeling complexity increases

Engineering Contradiction:
Improveparticle emissionsVSAvoidtemperature modeling
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent changes the approach from using complex multi-dimensional temperature fields to using a single scalar parameter (cylinder wall temperature) to characterize the thermal state. This parameter change simplifies the modeling requirement while maintaining the ability to effectively control emissions, as the cylinder wall temperature serves as a representative indicator of the overall thermal environment.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The method uses a simplified temperature model that can be easily calculated and updated without requiring expensive, complex thermal field simulations. The cylinder wall temperature model serves as a computationally efficient approximation that can be continuously updated during operation, replacing the need for resource-intensive multi-dimensional modeling.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If multiple injection modes are implemented based on temperature conditions, then combustion efficiency improves, but control system complexity increases

Engineering Contradiction:
Improvecombustion efficiencyVSAvoidinjection control system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic injection control system that adapts the injection mode (single or multiple injections) based on the real-time cylinder wall temperature and engine speed. This dynamic adjustment allows the system to optimize combustion efficiency under varying operating conditions without requiring a permanently complex control structure, as the complexity is only activated when temperature conditions warrant it.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the injection mode parameter (from single to multiple injections) based on the cylinder wall temperature parameter. This parameter-based control strategy allows the system to achieve improved combustion efficiency through simple threshold-based decision logic rather than complex continuous control, reducing the overall control system complexity while maintaining adaptability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces particle emissions and improves combustion efficiency by accurately determining the injection mode based on cylinder wall temperature, eliminating the need for complex sensor arrangements and multi-dimensional modeling, thereby enhancing emission control.

Implementation Method 1

the cylinder wall temperature (ZT) is ascertained by means of a predefined cylinder wall temperature model. In some embodiments, the cylinder wall temperature model is a thermodynamic temperature model.

Methodology Applied
Scientific EffectThermodynamic temperature model:

Data Source

PatentUS10626808B2Controlling fuel injection in an internal combustion engine
Publication Date: 2020.04.21 VITESCO TECHNOLOGIES GMBH
  • US10626808B2 patent drawing
  • US10626808B2 patent drawing
  • US10626808B2 patent drawing

AI summary

Various embodiments include a method for controlling an internal combustion engine comprising: determining a speed of the internal combustion engine; determining a cylinder wall temperature of a combustion cylinder of the internal combustion engine; selecting an injection mode based at least in part on the speed and the cylinder wall temperature; and actuating a fuel injector associated with the combustion cylinder based on the selected injection mode.