Vehicle Fuel Level Estimation Using Stable Sensor Data

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Solution Overview

Problem

Existing methods for determining fuel level in vehicles face challenges with inaccurate readings due to non-ideal data conditions, particularly during unstable vehicle operations.

Innovation Solution

A method and system that collect operation data and raw fuel level data, identify stable data points within predefined criteria, and exclude unstable data points to determine a fuel level trend, which is then averaged or fitted to a best-fit trend, and output to a user interface or remote server for accurate fuel level management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If all raw fuel level data points are used for determination, then data quantity is maximized, but measurement precision deteriorates due to inclusion of unstable data points

Engineering Contradiction:
Improvefuel level reading accuracyVSAvoiddata quantity
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent segments the raw fuel level data into stable and unstable portions based on vehicle operation stability assessment. By dividing the data stream and selectively processing only stable segments, the system achieves accurate fuel level determination while filtering out noisy data points that would otherwise degrade measurement precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different quality standards to different portions of the data stream. Stable data points collected during steady-state vehicle operations are included in fuel level determination, while unstable data points from transient operations are excluded. This local quality approach ensures high measurement precision by focusing on reliable data segments.

Inventive Principle:
Principle #3Local quality

2Reliability

If fuel level data is collected continuously during all vehicle operations, then data collection completeness is improved, but data reliability deteriorates due to unstable vehicle conditions

Engineering Contradiction:
Improvefuel level data reliabilityVSAvoiddata collection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent performs preliminary assessment of vehicle operation stability before incorporating fuel level data points into the final determination. By pre-evaluating whether the vehicle is in a stable operating state (steady speed, stable engine RPM, minimal acceleration), the system ensures that only reliable data is collected and processed, thereby maintaining high data reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a feedback mechanism where vehicle operation parameters (speed, acceleration, engine RPM) are continuously monitored and used to gate the inclusion of fuel level data. This feedback loop ensures that data collection efficiency is optimized by automatically excluding data points taken during unstable operations, thereby maintaining high reliability without manual intervention.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If stability criteria are applied to filter data points, then measurement precision is improved, but device complexity increases due to additional processing requirements

Engineering Contradiction:
Improvefuel level trend accuracyVSAvoiddata processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transforms the complex problem of fuel level measurement accuracy into a series of simple parameter comparisons. By defining stability criteria based on easily measurable vehicle parameters (speed variation threshold, acceleration threshold, engine RPM stability), the system achieves high measurement precision through computationally simple operations that do not significantly increase device complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12633176B2Systems for determining fuel level
Publication Date: 2026.05.19 GEOTAB INC
  • US12633176B2 patent drawing
  • US12633176B2 patent drawing
  • US12633176B2 patent drawing

AI summary

Systems, methods, devices, and models determining fuel level in vehicles are described. Raw fuel sensor data tends to be noisy and of low quality. Herein, operational data is collected, which is used to determine times when motion of the vehicle is stable. Raw fuel sensor data for these times is collected in a data subset, which is used to determine fuel level. Quality fuel sensor data is thus obtained. Fuel data can be combined over different time periods to provide a prompt initial fuel level, and an intermittent fuel level during a trip.