Fuel Lid Opener Locking Mechanism for Auto-Manual Conversion

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Solution Overview

Problem

Existing fuel lid openers lack standardization in mounting structures due to differences between push-operation and switch-operated types, leading to complex designs and difficulties in conversion between automatic and manual opening modes.

Innovation Solution

A fuel lid opener with a case-mounted lifter and push lifter mechanism, featuring a locking mechanism with a stopper that can be moved between locking and lock-releasing positions, allowing for easy conversion between automatic and manual opening modes by modifying the stopper's engagement with the push lifter mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If different mounting structures are used for push-operation and switch-operated fuel lid openers, then each type can be optimized for its specific function, but the design becomes complex and cannot be standardized

Engineering Contradiction:
ImprovefunctionalityVSAvoidmounting structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The push lifter mechanism is designed with a universal mounting structure that can accommodate both push-operation and switch-operated modes. The mechanism includes a lifter arm, cam follower, and spring assembly that function identically in both modes, with the only difference being the trigger method (manual push vs. motor-driven actuator). This universality allows standardization of the mounting structure while maintaining adaptability to different operational modes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If a fuel lid opener is designed for automatic opening with a drive source, then opening convenience is improved, but conversion to manual push operation becomes difficult

Engineering Contradiction:
Improveopening convenienceVSAvoidconversion capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The system employs a dynamic configuration where the actuator (motor or manual push rod) can be selectively engaged or disengaged from the push lifter mechanism. The mounting structure includes coupling elements that allow easy connection and disconnection of the drive source, enabling conversion between automatic and manual modes without permanent structural modifications. The spring-loaded lifter mechanism remains functional in both configurations.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11872877B2Fuel lid opener
Publication Date: 2024.01.16 NHK SPRING CO LTD
  • US11872877B2 patent drawing
  • US11872877B2 patent drawing
  • US11872877B2 patent drawing

AI summary

A fuel lid opener-has: a heart cam mechanism that is structured so as to, each time a lifter is push-operated via a fuel lid, cause the lifter to alternately repeat advancing-out and withdrawing, and so as to push the fuel lid open due to advancing-out of the lifter; and a locking mechanism-that can restrict operation of the heart cam mechanism. At the locking mechanism, a time when a stopper is moved by operation of a motor, and the aforementioned restricting is released, the aforementioned stopper engages with the heart cam mechanism and operates the heart cam mechanism. Due thereto, the lifter advances-out, and the fuel lid is pushed open.