Automated Fuel Load Optimization for Aircraft Cost Reduction

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Solution Overview

Problem

Determining the optimal amount of fuel to load onto an aircraft is challenging due to varying fuel consumption rates and costs influenced by environmental factors and location-specific fuel prices, making it difficult for airlines to manage fuel efficiently across different flight segments.

Innovation Solution

A system and method that dynamically track and process various factors affecting fuel costs, using onboard systems like Flight Management Systems and satellite communication to collect fuel efficiency and price data, and an automated system to determine the optimal fuel load based on flight plans and costs, allowing for 'tankering' fuel to minimize costs across flight segments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If fuel is loaded at every location based on local prices, then the aircraft can refuel conveniently at each stop, but the total fuel cost increases due to higher prices at certain locations

Engineering Contradiction:
Improvefuel refueling convenienceVSAvoidtotal fuel cost
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The system performs preliminary actions by loading additional fuel (tankering) at locations with lower fuel prices before the aircraft departs. The fuel cost management system calculates optimal fuel loading amounts in advance based on predicted flight paths and price differentials, allowing the aircraft to carry fuel from cheaper locations to more expensive destinations, thereby reducing total fuel costs while maintaining operational convenience

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts fuel loading decisions based on real-time and historical fuel price data, aircraft fuel consumption patterns, and flight plan information. The fuel cost management system continuously optimizes fuel loading strategies by adapting to changing price conditions, enabling the aircraft to respond flexibly to varying economic conditions at different locations

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If the aircraft carries extra fuel for future segments (tankering), then fuel costs are reduced by avoiding high prices at subsequent locations, but the aircraft weight increases affecting fuel efficiency

Engineering Contradiction:
Improvetotal fuel costVSAvoidfuel efficiency
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The system changes the parameter of fuel load quantity dynamically based on calculated optimal values. By precisely controlling the amount of tankered fuel according to price differentials and flight segment requirements, the system achieves cost reduction while minimizing the negative impact of increased weight on fuel efficiency. The fuel cost management system continuously adjusts this parameter to find the optimal balance point

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system replaces manual fuel loading decisions with an automated computer-based fuel cost management system that uses algorithms to calculate optimal fuel loading strategies. This substitution enables precise optimization of the tankering decision by considering multiple variables simultaneously, achieving better economic outcomes while minimizing the efficiency penalty through mathematically optimized fuel load amounts

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If manual methods are used to track fuel consumption and prices, then system complexity is low, but accuracy in determining optimal fuel load is insufficient

Engineering Contradiction:
Improvesystem simplicityVSAvoidfuel load determination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The fuel cost management system performs self-service by automatically collecting fuel price data, tracking aircraft fuel consumption, analyzing flight plan information, and generating optimal fuel loading recommendations without requiring manual intervention. The system serves itself by integrating data from multiple sources and autonomously calculating the optimal fuel load strategy, thereby achieving high accuracy while maintaining reasonable system complexity through automation

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP1929245B1Automated fueling information tracking and fuel hedging
Publication Date: 2013.04.10 THE BOEING CO
  • EP1929245B1 patent drawingFigure 1
  • EP1929245B1 patent drawingFigure 2
  • EP1929245B1 patent drawingFigure 3

AI summary

An automated system collects information related to various factors that affect fuel costs, and determines an optimal amount of fuel to be loaded on an aircraft. Information related to an aircraft's fuel efficiency is collected from the aircraft; price information is collected for the stops made by the aircraft; and flight plan information is collected for each flight. The collected information is used to determine or estimate the fuel requirements of the aircraft and an optimal amount of fuel to load onto the aircraft at a location.