Removable Fuel Pod Interface for Hybrid Aircraft Range Extension

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Solution Overview

Problem

Optimal management of power systems in hybrid electric aircraft is complex due to the need for efficient integration and utilization of multiple energy sources.

Innovation Solution

A fuel pod with a housing containing a fuel tank and a generator, equipped with an electrical and communication interface, allows for removable attachment to the aircraft, enabling power generation and battery charging, and optimizing flight performance based on payload and flight mode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple energy sources are integrated into the aircraft power system, then power capacity and flight range are improved, but system complexity increases

Engineering Contradiction:
Improvepower capacityVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The power system is divided into modular fuel pods, each containing a fuel tank and generator as integrated units. These pods can be independently attached or detached from the aircraft, allowing flexible configuration without complex integration of multiple separate systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fuel pod serves multiple functions: it stores fuel, generates electricity through the integrated generator, and can be selectively attached or detached based on flight requirements. This multi-functional design reduces overall system complexity by consolidating multiple functions into a single modular unit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Duration of action of moving object

If fuel pod with generator is attached to extend flight range, then flight range is improved, but weight of aircraft increases

Engineering Contradiction:
Improveflight rangeVSAvoidaircraft weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The fuel pod system is designed to be dynamically configurable, allowing the aircraft to attach or detach fuel pods based on real-time flight requirements. This enables the aircraft to optimize its weight by carrying fuel pods only when extended range is needed, rather than permanently carrying additional weight.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The generator is integrated within the fuel pod housing, with the fuel tank contained within the same structure. This nested arrangement consolidates multiple components into a compact unit, minimizing the additional weight and space required compared to separate installations.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If removable fuel pod system is used, then adaptability and ease of operation are improved, but connection reliability may worsen

Engineering Contradiction:
ImproveadaptabilityVSAvoidconnection reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The fuel pod includes pre-configured connection mechanisms with electrical and communication interfaces that are prepared in advance for quick attachment and detachment. These interfaces are designed to automatically establish reliable connections without requiring complex alignment or manual wiring during the attachment process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The connection mechanism serves as an intermediary component between the fuel pod and the aircraft, providing standardized electrical and communication interfaces that ensure reliable connections while maintaining adaptability. This intermediary structure simplifies the attachment process while保证ing connection reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances flight range and versatility by providing a self-contained power solution that can extend flight range by an order of magnitude and support hybridization, with power capacities ranging from 60 kW to 500 kW, and facilitates in-flight charging.

Implementation Method 1

The generator is contained within the housing and is connected to the fuel tank. The generator is configured to power at least one of a plurality of flight components of a hybrid electric aircraft.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20260091881A1Hybrid electric aircraft including fuel pod with electrical interface
Publication Date: 2026.04.02 BETA AIR LLC
  • US20260091881A1 patent drawing
  • US20260091881A1 patent drawing
  • US20260091881A1 patent drawing

AI summary

A fuel pod for a hybrid electric aircraft. The fuel pod includes a housing, a fuel tank, a generator and a connection mechanism. The fuel tank is contained within the housing and is configured to hold a fuel therein. The generator is contained within the housing and is connected to the fuel tank. The generator is configured to power at least one of a plurality of flight components of a hybrid electric aircraft. The connection mechanism is at the housing and is configured to removably attach the fuel pod to the hybrid electric aircraft. The connection mechanism includes an electrical interface configured to electrically link to at least one of the plurality of flight components of the hybrid electric aircraft, and a communication interface configured to communicatively link to a flight controller communicatively connected to the hybrid electric aircraft.