In-Cylinder Injection Fuel Pressure Control for Engine Stop Leakage
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
In-cylinder injection internal combustion engines experience significant fuel pressure leakage after engine stoppage due to high fuel pressure, leading to combustion deterioration and exhaust emission issues, as existing stepwise reduction methods result in undershoot and excessive integral feedback control, causing actual fuel pressure to fall below target pressure.
Innovation Solution
A control device with a fuel pressure detecting means, target fuel pressure setting means, fuel pressure control means, stop predicting means, and target fuel pressure gradual change means, which gradually reduces the target fuel pressure to a final lower value when the engine is about to stop, using a fuel pressure control valve and feedback control to maintain responsive fuel pressure management.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-generated harmful factors
If stepwise reduction of target fuel pressure is implemented before engine stop, then fuel leakage after engine stop is reduced, but actual fuel pressure falls below target pressure causing combustion deterioration
Solution Approach 1:
The patent implements dynamic adjustment of the target fuel pressure reduction rate based on the detected actual fuel pressure. When the difference between actual and target pressure exceeds a predetermined threshold, the reduction rate is automatically lowered to prevent undershoot. This dynamic control ensures fuel pressure is reduced smoothly without causing combustion deterioration, while still achieving the goal of reducing fuel leakage after engine stop.
Solution Approach 2:
The patent employs feedback control by continuously detecting actual fuel pressure and comparing it with the target fuel pressure. The detected pressure difference is fed back to adjust the target fuel pressure reduction rate in real-time. This feedback mechanism prevents the actual pressure from falling below the target pressure, thereby avoiding combustion deterioration while effectively reducing fuel leakage.
2Productivity
If high fuel pressure is maintained during idle operation before engine stop, then injection performance is ensured, but fuel leakage after engine stop increases
Solution Approach 1:
The patent implements preliminary action by detecting engine stop conditions in advance and proactively reducing the target fuel pressure before the engine actually stops. This early intervention allows the fuel pressure to be gradually reduced during the period when the engine is still running but about to stop, thereby preventing excessive fuel leakage after stoppage while maintaining injection performance during the transition period.
Solution Approach 2:
The system dynamically adjusts the target fuel pressure based on engine operating conditions and stop detection. When engine stop is detected, the target pressure is gradually reduced at a controlled rate rather than maintaining high pressure until stop. This dynamic adjustment ensures optimal balance between injection performance during the transition and leakage prevention after stop.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution prevents undershoot and maintains adequate fuel pressure, improving combustion and reducing exhaust emission by gradually reducing the target fuel pressure, thus avoiding combustion and emission deterioration.
Implementation Method 1
a fuel pressure sensor (29) for detecting pressure of fuel supplied to the injector (28)
Implementation Method 2
a fuel pressure control valve (22) including a normally-open electromagnetic valve
Data Source
AI summary
A control device is for an in-cylinder injection engine that makes fuel have high pressure through a high pressure pump to supply fuel to an injector and then injects fuel directly into a cylinder from the injector. The control device includes a fuel pressure detecting device for detecting pressure of fuel supplied to the injector, a target fuel pressure setting device for setting a target fuel pressure according to an engine operating state, a fuel pressure control device for feedback-controlling a fuel discharge amount from the pump such that fuel pressure detected by the detecting device accords with the target fuel pressure, a stop predicting device for determining whether the engine is about to stop, and a target fuel pressure gradual change device for decreasing the target fuel pressure gradually to a final target fuel pressure lower than normal, when it is determined that the engine is about to stop.


