Engine Fuel Protector Hooks Firewall Impact

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Solution Overview

Problem

Modern vehicle engine systems face damage to fuel components due to collisions and impacts, where engine components contact the vehicle firewall, leading to potential failure.

Innovation Solution

A protector with hooks extending from its outer surface is positioned between fuel components and the firewall, configured to engage or pierce through the firewall during impacts, thereby reducing or preventing damage to fuel components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a protector is positioned between fuel components and the firewall to protect during impacts, then the reliability of fuel components is improved, but the device complexity increases due to the additional protector component with hooks

Engineering Contradiction:
Improvefuel component protectionVSAvoidengine system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A protector is introduced as an intermediary component positioned between the fuel components and the firewall. The protector includes a body with hooks that engage the firewall during impacts, serving as a mediator that absorbs and redirects impact forces away from the fuel components, thereby protecting them without requiring fundamental changes to the existing engine system structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If hooks are added to the protector to engage the firewall during impacts, then the protection effectiveness is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveimpact protection capabilityVSAvoidprotector fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The protector is designed with segmented functional elements: a body portion that provides structural support and positioning, and separate hooks that provide firewall engagement. This segmentation allows the hooks to be optimized for their specific engagement function while the body is optimized for structural integrity, enabling modular manufacturing approaches that can simplify production.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hooks are positioned at specific locations on the protector body where they can engage the firewall most effectively during impacts. This local placement of engagement features allows the majority of the protector body to be manufactured using standard processes, while only specific localized areas require the additional hook features, minimizing the overall impact on manufacturing complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10035415B1Protection of vehicle engine fuel components
Publication Date: 2018.07.31 TOYOTA JIDOSHA KK
  • US10035415B1 patent drawing
  • US10035415B1 patent drawing
  • US10035415B1 patent drawing

AI summary

Vehicle engine systems and protectors for such systems are presented. The protector can include a first end that is operatively connected to an intake manifold of the engine system. The protector can include a second end positioned between a fuel component of the engine system and a vehicle firewall. The protector can include one or more hooks that extend from an outer surface of the protector near the second end. The hooks are configured to engage the vehicle firewall during an impact collision. In one or more arrangements, the hooks can be configured to pierce through the vehicle firewall during the impact collision.