Fuel Pump Control Unit Duty Ratio Adjustment

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Solution Overview

Problem

Existing fuel suppliers for automobiles experience a time delay in increasing the number of revolutions of the fuel pump when the accelerator is pressed, leading to a decrease in fuel pressure below the target pressure, which affects acceleration performance.

Innovation Solution

A fuel supplier system that adjusts the low limit value of the duty ratio of the motor's voltage feedback control based on the accelerator open ratio, ensuring the fuel pressure remains at the target pressure by simultaneously increasing the number of revolutions of the fuel pump when the accelerator is pressed, and adjusting fuel supply according to throttle open ratio changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If feedback control is used to maintain fuel pressure at target level by regulating motor duty ratio, then fuel pressure stability is improved, but response time increases causing delay in fuel pump revolution increase when accelerator is pressed

Engineering Contradiction:
Improvefuel pressure stabilityVSAvoidresponse time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control unit increases the low limit value of the duty ratio in advance based on accelerator open ratio detection, before fuel pressure deviation occurs. This preliminary adjustment ensures that when the accelerator is pressed, the fuel pump revolutions increase immediately without waiting for pressure deviation feedback, thus resolving the contradiction between pressure stability and response time.

Inventive Principle:
Principle #10Preliminary action

2Use of energy by moving object

If the duty ratio is held at minimum value during idle condition, then energy consumption is reduced, but fuel pressure cannot be maintained when fuel consumption increases suddenly

Engineering Contradiction:
Improvemotor energy consumptionVSAvoidfuel pressure maintenance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The control system dynamically adjusts the low limit value of the duty ratio based on accelerator open ratio. During idle conditions, the low limit remains at minimum to reduce energy consumption. When accelerator open ratio increases, the low limit is increased proportionally, allowing the fuel pump to deliver more fuel and maintain pressure reliability. This dynamic adaptation resolves the contradiction between energy efficiency and pressure maintenance.

Inventive Principle:
Principle #15Dynamics

3Reliability

If fuel pump revolutions are increased to meet sudden fuel demand, then fuel pressure is maintained, but energy consumption increases

Engineering Contradiction:
Improvefuel pressure maintenanceVSAvoidmotor energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control unit changes the duty ratio parameter dynamically based on accelerator open ratio. By increasing the low limit value of the duty ratio in proportion to accelerator open ratio, the system adjusts the motor's power delivery to match fuel demand, maintaining fuel pressure reliability while optimizing energy consumption according to actual driving conditions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9382866B2Fuel supplier
Publication Date: 2016.07.05 AISAN IND CO LTD
  • US9382866B2 patent drawing
  • US9382866B2 patent drawing
  • US9382866B2 patent drawing

AI summary

A fuel supplier for a motor vehicle, having a fuel tank and an internal combustion engine, includes a fuel pump pumping fuel from the fuel tank to the internal combustion engine, a motor driving the fuel pump, and a control unit carrying out feedback control of duty ratio of voltage applied to the motor such that the actual fuel pressure comes close to a target fuel pressure. The control unit increases a low limit value of the duty ratio in accordance with the change of an accelerator open ratio in an opening direction.