Gaseous Fuel Rail Sensing for Real-Time Specific Gravity Detection

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Solution Overview

Problem

Existing systems struggle to accurately measure fuel characteristics, particularly specific gravity, in internal combustion engines when properties change rapidly, leading to difficulties in adjusting engine operations effectively.

Innovation Solution

A method and system that utilize a pressure sensor to analyze the amplitude and phase of pressure signals within a gaseous fuel rail to determine fuel characteristics, specifically specific gravity, and adjust operational parameters of the engine accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a pressure detection unit is used to estimate specific gravity based on calculated fuel density, then the system can provide specific gravity estimation in some circumstances, but it is unable to provide accurate specific gravity measurement when fuel characteristics change rapidly

Engineering Contradiction:
Improvespecific gravity measurement accuracyVSAvoidmeasurement reliability under changing conditions
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces traditional mechanical density measurement methods with acoustic wave-based measurement. By using a wave generator to create pressure waves and a sensor to detect wave characteristics (amplitude, frequency, phase) in the fuel, the system determines specific gravity through acoustic properties rather than mechanical density calculation, enabling accurate real-time measurement even when fuel characteristics change rapidly

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from mechanical density to acoustic wave characteristics. By measuring how acoustic waves propagate through the fuel (amplitude attenuation, frequency shifts, phase changes), the system derives specific gravity from acoustic impedance and velocity, which are more sensitive and responsive to rapid fuel property changes than traditional density measurement methods

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If existing specific gravity detection systems are used, then engine operations can be adjusted based on fuel properties, but manual user input is required which reduces ease of operation

Engineering Contradiction:
Improveautomatic engine adjustmentVSAvoidautomatic fuel characteristic detection
Core Design Contradiction:
Ease of operationVSExtent of automation

Solution Approach 1:

The system performs self-service by automatically detecting fuel specific gravity and adjusting engine operations without requiring manual user input. The wave generator continuously monitors fuel acoustic properties, the controller automatically calculates specific gravity from wave characteristics, and the engine parameters are autonomously adjusted based on the detected fuel characteristics, making the entire process self-operating

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent implements a closed-loop feedback system where acoustic wave measurements continuously provide information about fuel specific gravity, which feeds back to the controller to automatically adjust engine operations. This real-time feedback mechanism enables the system to adapt to changing fuel properties dynamically without manual intervention, improving both ease of operation and automation extent

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise adjustment of engine operations based on real-time fuel characteristics without user input, improving performance, reducing emissions, and extending engine lifespan while minimizing fuel consumption.

Implementation Method 1

receiving a pressure signal from a pressure sensor indicating a pressure of the gaseous fuel within the gaseous fuel rail

Methodology Applied
Scientific EffectPressure measurement:

Data Source

PatentUS12624668B2Engine system and method for determining fuel characteristics
Publication Date: 2026.05.12 CATERPILLAR INC
  • US12624668B2 patent drawing
  • US12624668B2 patent drawing
  • US12624668B2 patent drawing

AI summary

A method for determining a fuel characteristic, the method including receiving a gaseous fuel within a gaseous fuel rail of a dual fuel engine configured to run on at least the gaseous fuel and a diesel fuel. The method may include receiving a pressure signal from a pressure sensor indicating a pressure of the gaseous fuel within the gaseous fuel rail, and identifying at least one of an amplitude and a phase of the pressure signal, The method may further include determining a characteristic of the fuel within the fuel rail based on the amplitude or the phase of the pressure signal, and, based on the determined characteristic of the fuel, modifying an operational parameter of the dual fuel engine.