Fuel Rod Sleeve Extraction Using Internal Locking Teeth

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Solution Overview

Problem

Existing nuclear fuel rods and cluster rods are difficult to extract when they lose their end plugs, leading to handling difficulties and potential disengagement within the fuel assembly.

Innovation Solution

A device with an attachment portion featuring teeth that forcibly insert into the rod sleeve, engaging with the inner surface to prevent extraction, and a grip portion for pulling the rod out, ensuring reliable and easy removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If the end plug is removed or lost from the nuclear fuel rod, then the rod can be accessed or repaired, but the rod becomes difficult to extract from the fuel assembly

Engineering Contradiction:
Improveaccessibility for repairVSAvoidextraction difficulty
Core Design Contradiction:
Ease of repairVSEase of operation

Solution Approach 1:

The patent introduces an intermediary extraction device with teeth that engage with the inner surface of the fuel rod sleeve. This mediator transfers the extraction force from the external tool to the rod, enabling removal even when the original end plug handling function is lost. The teeth act as a temporary interface between the extraction tool and the rod sleeve.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a cluster rod becomes disengaged from its upper end plug, then the rod may fall into the guide tube, but this creates handling difficulties and potential damage

Engineering Contradiction:
Improverod positioning flexibilityVSAvoidhandling difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The extraction device performs preliminary engagement with the rod sleeve before extraction begins. The teeth are designed to forcibly insert into the sleeve and lock onto the inner surface, establishing a secure connection in advance. This preliminary locking action prevents the rod from falling or becoming misplaced during the extraction process.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If traditional extraction devices are used without teeth engagement, then the device structure is simpler, but the extraction reliability is reduced

Engineering Contradiction:
Improveextraction device structureVSAvoidextraction reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The extraction device employs asymmetric teeth with specific geometric features that allow easy insertion but resist extraction. The teeth are configured with inclined surfaces and engagement profiles that create a ratcheting effect, enabling the device to be inserted forcibly while preventing backward movement during extraction. This asymmetric design provides reliable locking without requiring complex mechanical systems.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device allows for secure and efficient extraction of damaged nuclear fuel rods and cluster rods by locking within the sleeve, overcoming the challenges of lost end plugs and disengagement, with adjustable locking forces for various applications.

Implementation Method 1

the or each tooth being configured to allow forcible insertion of the attachment portion into the cladding axially, and to engage with the inner surface of the sleeve so as to prevent extraction of the attachment portion from the sleeve

Methodology Applied
Scientific EffectMechanical interlocking: Mechanical Fastener

Implementation Method 2

The body comprises a bearing portion configured to press against an edge of the end of the sleeve due to the insertion of the attachment portion into the sleeve

Methodology Applied
Scientific EffectMechanical contact force: Mechanical Force

Data Source

PatentUS12518886B2Device for extracting a nuclear fuel rod or a cluster rod and extraction method using such an extraction device
Publication Date: 2026.01.06 FRAMATOME SA
  • US12518886B2 patent drawing
  • US12518886B2 patent drawing
  • US12518886B2 patent drawing

AI summary

An extraction device for extracting a nuclear fuel rod or a cluster rod comprises an attachment portion configured to be inserted into a sleeve of the rod through an end without an end plug, and a grip portion, the attachment portion comprising an elongated body along a longitudinal axis and at least one tooth projecting from the body, the or each tooth being configured to allow the attachment portion to be forcibly inserted into the sleeve axially, and to engage with the inner surface of the sleeve so as to prevent the attachment portion from being extracted from the sleeve.