Fuel Spectroscopy for Engine Control Optimization

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Solution Overview

Problem

Current engine control systems fail to fully optimize engine performance and emissions due to the lack of consideration for the intrinsic quality of fuel, which varies significantly and is not accurately represented by standardized physicochemical properties, leading to suboptimal fuel torque and increased emissions.

Innovation Solution

A method that involves on-board analysis of the fuel's molecular structure using near-infrared spectroscopy to adjust engine parameters, laws, and maps for injection, combustion, and post-treatment, allowing for real-time optimization based on the specific fuel composition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If standardized physicochemical properties (octane number, cetane number) are used to characterize fuel quality, then fuel quality can be measured using conventional methods, but the measurement precision and relevance for engine control is insufficient due to significant variability in actual fuel composition

Engineering Contradiction:
Improvefuel quality measurement precisionVSAvoidfuel analysis system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical/chemical fuel analysis methods with spectroscopic analysis (NIR, MIR, Raman, or mass spectrometry). This substitution enables direct molecular-level characterization of fuel components without requiring complex calibration procedures based on standardized properties, thereby improving measurement precision while maintaining system feasibility through non-intrusive optical or electromagnetic sensing

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from measuring standardized physicochemical parameters (octane number, cetane number) to directly analyzing molecular structure parameters (hydrocarbon families, oxygenated compounds, aromatic content). This parameter change enables more precise characterization of fuel composition that directly correlates with combustion behavior, allowing for better engine control without relying on indirect standardized measurements

Inventive Principle:
Principle #35Parameter changes

2Productivity

If engine control parameters are optimized for average fuel composition, then good enough efficiency can be achieved across geographical areas, but engine performance and emissions cannot be fully optimized due to fuel quality variations

Engineering Contradiction:
Improveengine efficiencyVSAvoidemissions
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent implements a feedback mechanism where the spectroscopic sensor continuously analyzes fuel composition, and the electronic control system adjusts engine parameters (injection timing, injection quantity, ignition advance, EGR rate) based on the measured molecular structure. This closed-loop feedback enables real-time optimization of engine performance and emissions control adapted to the actual fuel being consumed, rather than relying on pre-programmed maps for average compositions

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent transforms the static engine control maps (optimized for average fuel composition) into a dynamic control system that continuously adapts to actual fuel variations. The electronic control system modifies injection and combustion parameters in real-time based on spectroscopic measurements, enabling the engine to dynamically optimize performance and minimize emissions regardless of fuel quality fluctuations

Inventive Principle:
Principle #15Dynamics

3Reliability

If manufacturers provide safety margins in engine control to compensate for fuel quality variations, then engine reliability is maintained, but fuel consumption increases and performance is compromised

Engineering Contradiction:
Improveengine reliabilityVSAvoidfuel consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The spectroscopic feedback system enables the electronic control to precisely adapt engine parameters to actual fuel composition, eliminating the need for conservative safety margins. By knowing the exact molecular structure of the fuel, the control system can optimize injection and combustion parameters for maximum efficiency while maintaining reliability, thereby reducing fuel consumption compared to systems that must operate with fixed safety margins

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables universal measurement of fuel quality, improving engine performance and reducing emissions by tailoring engine settings to the actual fuel characteristics, rather than relying on outdated standardized properties.

Implementation Method 1

a step of spectroscopic analysis of the molecular structure of the hydrocarbons making up the fuel

Methodology Applied
Scientific EffectSpectroscopy: Absorption Spectroscopy

Implementation Method 2

the spectroscopic analysis consists of a near infrared analysis of the fuel

Methodology Applied
Scientific EffectNear infrared spectroscopy: Absorption (EM radiation)

Data Source

PatentEP1861605B1Method for optimizing operating parameters of a combustion engine
Publication Date: 2017.05.31 SP3H
  • EP1861605B1 patent drawingFigure 1
  • EP1861605B1 patent drawingFigure 2
  • EP1861605B1 patent drawingFigure 3

AI summary

The invention concerns a method for optimizing operating parameters of a heat engine controlled by an electronic or digital system (12) integrating at least one parameter or one law or one mapping, for injection, combustion or engine post-treatment. The invention is characterized in that it includes a step of analyzing the molecular structure of the fuel based on at least one sensor (7) implanted in the fuel circuit of the engine (1) comprising the filling system (3), the tank (2), the pump (5), the fuel filter (6) and the engine feeding circuitry (4) and the return circuit (11) to the tank, and a step of selecting of modifying said parameter, said law or said mapping for injection, combustion or post-treatment based on the result of said analysis. The analysis is spectroscopic, such as a near-infrared, ultraviolet or nuclear magnetic resonance spectroscopic analysis.