Fuel Storage Detector Positioning for Accurate Temperature Measurement

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Solution Overview

Problem

Current fuel storage systems for hydrogen fuel cell vehicles face inefficiencies in refueling due to inaccurate temperature measurements, leading to over-temperature fills and inappropriate refueling strategies, as temperature sensors are often positioned in the path of the fuel stream, resulting in lower measured temperatures and higher actual hydrogen temperatures within the tank.

Innovation Solution

A fuel storage system with a detector positioned outside the stream of pressurized fuel, allowing for accurate temperature measurement of the fuel within the vessel, and a solenoid-controlled valve system to manage flow rates and prevent exceeding the storage vessel's rated temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the temperature detector is positioned within the stream of pressurized fuel, then the refueling speed can be increased, but the temperature measurement becomes inaccurate and lower than the actual fuel temperature

Engineering Contradiction:
Improverefueling speedVSAvoidtemperature measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The temperature detector is extracted from the fuel stream path and repositioned to detect temperature indirectly through the vessel wall, eliminating the measurement error caused by the detector's presence in the high-velocity fuel stream while maintaining refueling speed

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If the refueling flow rate is increased to reduce refueling time, then the refueling efficiency improves, but the fuel temperature may exceed the storage vessel's rated temperature

Engineering Contradiction:
Improverefueling efficiencyVSAvoidfuel temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The temperature detector provides real-time temperature feedback from an accurate position, enabling the control system to monitor actual fuel temperature and dynamically adjust the refueling flow rate to prevent exceeding the vessel's rated temperature while maximizing refueling efficiency

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The accurate temperature detection system enables preliminary assessment of temperature conditions before initiating or modifying refueling operations, allowing the control system to pre-adjust flow rates to appropriate levels that prevent temperature excursions while maintaining efficient refueling

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise temperature monitoring and control, minimizing refueling time while ensuring the hydrogen temperature does not exceed the rated limit of the storage vessel, thus optimizing the refueling process.

Implementation Method 1

a detector adjacent the conduit for detecting a state of the pressurized fuel in the vessel. The detector is positioned outside of the stream of pressurized fuel

Methodology Applied
Scientific EffectThermal radiation detection: Thermal Radiation

Data Source

PatentUS9731593B2Fuel storage system
Publication Date: 2017.08.15 FORD GLOBAL TECH LLC
  • US9731593B2 patent drawing
  • US9731593B2 patent drawing
  • US9731593B2 patent drawing

AI summary

A fuel storage vessel includes a valve operatively associated with the storage vessel, a conduit disposed within the vessel and in fluid communication with the valve for delivering a stream of pressurized fuel to the storage vessel and a detector adjacent the conduit for detecting a state of the pressurized fuel in the storage vessel. The detector is positioned outside of the stream of pressurized fuel.