Utility Vehicle Fuel System Bracket Integration

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Solution Overview

Problem

The existing configuration of fuel feed pumps and fuel system accessories in utility vehicles requires separate mounting and demounting brackets, leading to increased complexity and inefficiency in maintenance tasks.

Innovation Solution

A utility vehicle design where the fuel tank, fuel feed pump, and fuel system accessories are mounted to a single fuel system mounting bracket fixed to the seat frame, allowing simultaneous mounting, demounting, or maintenance by opening a seat plate, with the fuel tank protecting these components from the outside and facilitating fuel supply accessibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the fuel feed pump and fuel system accessory are mounted to the engine or chassis frame by way of different brackets, then the mounting structure can be simple, but the fuel feed pump and fuel system accessory need to be mounted or demounted individually, which increases the number of mounting components and causes troublesome work

Engineering Contradiction:
Improvemounting structureVSAvoidmounting and maintenance operation
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent combines the fuel feed pump and fuel system accessory onto a single mounting bracket that is integrated with the seat frame. This merging allows both components to be mounted and maintained simultaneously as one unit, reducing the number of separate mounting operations and simplifying the overall mounting structure while improving operational ease.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mounting bracket serves multiple functions: it mounts both the fuel feed pump and fuel system accessory, provides structural support, and integrates with the seat frame. This multi-functionality reduces the total number of components needed and simplifies the mounting structure while maintaining ease of operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of moving object

If the fuel tank is located in the lower space of the seat row, then the space utilization is improved, but the fuel feed pump and fuel system accessory need separate access for maintenance

Engineering Contradiction:
Improvespace utilizationVSAvoidmaintenance accessibility
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

By mounting the fuel feed pump and fuel system accessory on the same bracket within the lower space, they can all be accessed simultaneously by removing the seat plate. This merging of locations improves maintenance accessibility while maintaining efficient space utilization in the lower seat row area.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If the fuel feed pump is located outside the fuel tank, then the fuel system configuration is flexible, but the number of mounting components increases and maintenance becomes more troublesome

Engineering Contradiction:
Improvefuel system configurationVSAvoidnumber of mounting components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the mounting of the fuel feed pump and fuel system accessory onto a single bracket integrated with the seat frame. This reduces the number of separate mounting components needed while maintaining the flexibility of having the pump located outside the fuel tank, thus balancing adaptability with reduced complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9308813B1Utility vehicle
Publication Date: 2016.04.12 KAWASAKI MOTORS LTD
  • US9308813B1 patent drawing
  • US9308813B1 patent drawing
  • US9308813B1 patent drawing

AI summary

The present invention provides a utility vehicle including fuel system components located compactly. The utility vehicle includes a single or a plurality of seat rows, a cargo bed, a cabin, and an engine. The utility vehicle further includes a fuel tank accommodated in a lower space of one of the seat rows, a fuel system mounting bracket provided next to the fuel tank in the lower space and fixed to a seat frame, and a fuel feed pump and a single or a plurality of fuel system accessories mounted to the fuel system mounting bracket.