Aircraft Fuel Tank Inerting Control via Temperature

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Solution Overview

Problem

Existing methods for aircraft fuel tank inerting are wasteful and arbitrary, as they supply inert gas during ascent and descent but not during cruise, and do not account for fuel temperature or projected flight conditions.

Innovation Solution

A method that determines the need for fuel tank inerting based on the temperature of the fuel after refueling, allowing for the potential deactivation of the inerting system for the entire flight, thereby saving energy and extending the life of inerting system components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If inert gas is supplied during ascent and descent stages, then safety is improved, but energy consumption increases and inerting gas is wasted

Engineering Contradiction:
ImprovesafetyVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system changes the operational parameters of the inerting system based on fuel temperature measurements. When fuel temperature is below the flash point, the inerting system is deactivated; when temperature approaches or exceeds the flash point, inerting is activated. This dynamic parameter adjustment resolves the contradiction by providing safety only when thermally necessary.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The inerting system transitions from a static, schedule-based operation (inerting during ascent/descent regardless of conditions) to a dynamic, condition-based operation (inerting only when fuel temperature indicates risk). The system continuously monitors fuel temperature and adjusts inerting activation accordingly, optimizing both safety and energy efficiency.

Inventive Principle:
Principle #15Dynamics

2Reliability

If inert gas is supplied during ascent and descent stages, then safety is improved, but the lifespan of inerting system components decreases

Engineering Contradiction:
ImprovesafetyVSAvoidcomponent lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The system uses fuel temperature as a critical parameter to determine inerting activation. By comparing real-time fuel temperature against the flash point threshold, the system extends component lifespan by minimizing inerting operations to only those thermally necessary, reducing wear on air separation modules and catalysts.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system performs preliminary assessment of fuel temperature before activating inerting. This preliminary check prevents unnecessary inerting operations, thereby preserving component lifespan while maintaining safety when actually needed.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If inerting system is activated based on arbitrary flight stages, then safety is maintained, but operational efficiency decreases

Engineering Contradiction:
ImprovesafetyVSAvoidoperational efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system replaces arbitrary, schedule-based inerting activation with parameter-based activation using fuel temperature. This creates an efficient operational regime where inerting is activated only when the fuel temperature parameter indicates actual risk, improving operational efficiency while maintaining safety.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The inerting system becomes self-regulating by automatically monitoring fuel temperature and making its own activation decisions based on thermal conditions. This eliminates the need for arbitrary scheduling and optimizes operations based on actual system state, improving overall operational efficiency.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12296976B2Aircraft fuel tank inerting
Publication Date: 2025.05.13 AIRBUS OPERATIONS LTD
  • US12296976B2 patent drawing
  • US12296976B2 patent drawing
  • US12296976B2 patent drawing

AI summary

A method of determining whether it is necessary to inert an aircraft fuel tank is disclosed including providing a temperature value indicative of a temperature of the fuel (F) in a fuel tank after refueling or indicative of the temperature at the aircraft's predicted departure time and location, and based on the temperature value, determining whether or not it is necessary to inert the aircraft fuel tank. A method of controlling the supply of inerting gas to the fuel tank, and an aircraft fuel tank inerting control system are disclosed.