Fuel Tank Vent Valve Pressure Control

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Solution Overview

Problem

Existing fuel tank systems face difficulties in efficiently detecting perforations and purging the canister, as negative pressure from the engine can hinder the process of vaporized fuel desorption and adsorption.

Innovation Solution

A fuel tank system with a negative pressure open/close valve that maintains an open state during perforation detection and closes during purging, along with a bypass pipe and diaphragm valve configuration, allows efficient communication between the fuel tank and canister, enabling effective perforation detection and canister purging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the vent pipe is used to communicate the fuel tank with the canister during purging, then the structure is simplified, but the negative pressure from the engine cannot efficiently purge the canister

Engineering Contradiction:
Improvevent pipe structureVSAvoidcanister purging efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The vent pipe is divided into two separate pipes: a first vent pipe for perforation detection and a second vent pipe for canister purging. This segmentation allows each pipe to be optimized for its specific function, resolving the contradiction between structural simplicity and purging efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A valve is introduced as an intermediary component to control the flow paths. The valve selectively connects or disconnects the fuel tank from the canister via the first or second vent pipe, enabling efficient purging while maintaining structural simplicity through controlled pathways.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the same vent pipe is used for both perforation detection and canister purging, then the number of components is reduced, but the functions cannot be performed efficiently

Engineering Contradiction:
Improvenumber of componentsVSAvoidfunction execution efficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The single vent pipe function is segmented into two separate pipes: the first vent pipe dedicated to perforation detection and the second vent pipe dedicated to canister purging. This ensures each function has its own optimized pathway, improving reliability while the valve maintains component count control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The valve provides multi-functionality by serving as a switching mechanism that directs flow through different pipes for different purposes. This single component enables the system to perform both perforation detection and canister purging efficiently without requiring completely separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If negative pressure from the engine acts on the fuel tank during purging, then the purging process is simplified, but perforation detection becomes difficult

Engineering Contradiction:
Improvepurging operationVSAvoidperforation detection
Core Design Contradiction:
Ease of operationVSDifficulty of detecting and measuring

Solution Approach 1:

The system segments the pressure application pathways by using separate vent pipes. The first vent pipe allows negative pressure application for perforation detection without interference from purging operations, while the second vent pipe handles purging, resolving the detection difficulty.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The valve acts as an intermediary that isolates the fuel tank from engine negative pressure during purging operations. By closing the valve to the first vent pipe during purging, the system prevents negative pressure from interfering with perforation detection while maintaining simplified purging operation through the second vent pipe.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables reliable detection of perforations and efficient purging of the canister by controlling pressure differences and flow rates, ensuring that negative pressure from the engine does not interfere with the fuel tank during purging and that vaporized fuel is effectively adsorbed and desorbed.

Implementation Method 1

a negative pressure pump that is provided at the atmosphere communication pipe, and that causes negative pressure to act on the fuel tank from the canister

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Implementation Method 2

a canister in which vaporized fuel generated in the fuel tank is adsorbed and desorbed by an adsorbent

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

a negative pressure open/close valve that is provided at the vent pipe, that maintains an open state at a pressure difference between a negative pump pressure acting from the negative pressure pump and a tank internal pressure acting from the fuel tank

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Data Source

PatentUS10167820B2Fuel tank system
Publication Date: 2019.01.01 TOYOTA JIDOSHA KK
  • US10167820B2 patent drawing
  • US10167820B2 patent drawing
  • US10167820B2 patent drawing

AI summary

A fuel tank system including a fuel tank internally storing fuel, a canister in which vaporized fuel generated in the fuel tank is adsorbed and desorbed by an adsorbent, and open to the atmosphere by an atmosphere communication pipe, a purging pipe placing an engine in communication with the canister, a vent pipe placing the fuel tank in communication with the canister, a negative pressure pump provided at the atmosphere communication pipe, causing negative pressure to act on the fuel tank from the canister, and a negative pressure open/close valve provided at the vent pipe, maintaining an open state at a pressure difference between a negative pump pressure acting from the negative pressure pump and a tank internal pressure acting from the fuel tank, and closing at a pressure difference between a negative purging pressure acting from the engine and the tank internal pressure.