Fuel Dispensing Terminal Anomaly Detection for Flow Manipulation

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Solution Overview

Problem

Conventional fuel dispensing terminals are vulnerable to manipulation by malicious devices that alter fuel flow measurements, leading to discrepancies between actual and measured fuel volumes, which can degrade terminal performance and result in unauthorized fuel access.

Innovation Solution

Implementing a system with a local controller and processor to detect anomalies by comparing measured fuel volume per unit time with a configurable threshold, automatically stopping the dispensing operation if the measured volume is less than the threshold, and utilizing a network to identify 'hot spot' gas stations for enhanced security and resource allocation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a pulser rod and meter component are used to measure fuel volume, then fuel dispensing measurement is provided, but the measurement can be manipulated by malicious devices to falsify fuel flow readings

Engineering Contradiction:
Improvefuel volume measurementVSAvoidmeasurement authenticity
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system continuously monitors the rotational speed of the pulser rod and compares it against expected ranges. When the rotational speed falls outside the expected range (indicating potential manipulation), the system generates an anomaly signal and terminates the fuel dispensing operation. This feedback mechanism detects manipulation attempts in real-time and prevents falsified measurements from being accepted.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system establishes expected rotational speed ranges for the pulser rod before fuel dispensing begins. By pre-defining these parameters and having the monitoring system compare actual performance against these predetermined thresholds, the system is prepared to detect manipulation attempts immediately when they occur, rather than reacting after damage has been done.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the pulser rod rotates slower than the predetermined speed, then the measured fuel volume is reduced, but this manipulation goes undetected by conventional systems

Engineering Contradiction:
Improvefuel dispensing speedVSAvoidunauthorized fuel access
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The monitoring system continuously measures the actual rotational speed of the pulser rod and compares it against the predetermined speed threshold. When the rotational speed is detected to be slower than expected (indicating potential manipulation for unauthorized fuel access), the system immediately generates an anomaly signal and terminates the dispensing operation, preventing the harmful effect from occurring.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system pre-establishes the expected rotational speed parameters and prepares the anomaly detection mechanism before fuel dispensing begins. This preliminary configuration enables the system to counteract manipulation attempts (such as slowing down the pulser rod) by detecting the deviation from expected behavior and automatically terminating the operation before unauthorized fuel access can be completed.

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If anomaly detection and automatic stopping is implemented, then unauthorized fuel access is prevented, but system complexity increases

Engineering Contradiction:
Improvefuel dispensing securityVSAvoidterminal system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses a relatively simple feedback mechanism that continuously monitors the pulser rod rotational speed and compares it against a predetermined threshold. When an anomaly is detected (rotational speed outside expected range), the system automatically terminates the fuel dispensing operation. This feedback-based approach provides enhanced security without requiring complex additional hardware or sophisticated algorithms.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The monitoring system automatically detects anomalies in pulser rod rotational speed and self-terminates the fuel dispensing operation when manipulation is detected. This self-service capability reduces the need for additional complex control systems or manual intervention, as the system autonomously protects itself against manipulation attempts by comparing actual performance against pre-established parameters and taking corrective action when deviations occur.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12473193B2Anomaly detection and controlling operations of fuel dispensing terminal during operations
Publication Date: 2025.11.18 7-ELEVEN INC
  • US12473193B2 patent drawing
  • US12473193B2 patent drawing
  • US12473193B2 patent drawing

AI summary

A system detects a fuel dispensing operation that indicates fuel is being dispensed from the fuel dispensing terminal. The system determines an identifier value associated with a volume of fuel dispensed from the fuel dispensing terminal. The system determines a measured volume per unit time parameter associated with the fuel dispensed from the fuel dispensing terminal by dividing the determined identifier value by a unit parameter. The system compares the measured volume per unit time parameter with a threshold volume per unit time parameter. In response to determining that the measured volume per unit time parameter is less than the threshold volume per unit time parameter, the system instructs the fuel dispensing terminal to stop dispensing fuel.