Fulfillment Machine Performance Modeling Using Synthetic Demand

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Solution Overview

Problem

Retailers face challenges in allocating products across various distribution nodes to meet demand while minimizing costs and avoiding lost sales, with existing methods leading to increased fulfillment costs and inefficiencies due to inaccurate demand predictions and inventory management.

Innovation Solution

A computerized system simulates fulfillment strategies using historical data and input parameters to create synthetic demand and network statuses, enabling the evaluation of key performance indicators (KPIs) and optimizing inventory allocation across omnichannel networks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional demand prediction and inventory management methods are used, then the system is simpler to implement, but fulfillment costs increase and accuracy decreases

Engineering Contradiction:
Improvedemand prediction accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates synthetic demand data that replicates the statistical properties and patterns of real demand data. This synthetic copy allows the system to train and evaluate demand prediction models without requiring access to proprietary real customer data, thereby improving measurement precision while avoiding the complexity of data collection and privacy management infrastructure

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system pre-generates synthetic demand data and pre-trains prediction models before actual fulfillment scenarios occur. This preliminary action allows the models to be refined and optimized in advance, improving prediction accuracy when needed without the complexity of real-time data processing during critical fulfillment operations

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If synthetic data generation and modeling is implemented, then forecasting accuracy improves, but computational resources increase

Engineering Contradiction:
Improveforecasting accuracyVSAvoidcomputational resource consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent generates synthetic data with sufficient statistical properties to achieve accurate forecasting, rather than creating complete replicas of all real-world scenarios. This partial action approach provides the necessary forecasting accuracy while avoiding the excessive computational burden of generating and processing every possible real-world variation

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system varies key parameters in the synthetic data generation process (such as demand patterns, node capacities, and fulfillment scenarios) to create diverse training scenarios. This allows the models to learn robust patterns without requiring exhaustive computational resources to cover every possible parameter combination in real data

Inventive Principle:
Principle #35Parameter changes

3Productivity

If comprehensive historical data analysis is performed, then fulfillment strategy optimization improves, but processing time increases

Engineering Contradiction:
Improvefulfillment efficiencyVSAvoiddata processing time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent extracts and isolates the essential statistical properties and patterns from historical data to create synthetic representations. This extraction process separates the critical information needed for optimization from the voluminous raw data, enabling efficient processing while maintaining the ability to generate accurate fulfillment strategies

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of repeatedly analyzing the full historical dataset, the system creates synthetic copies that capture the essential patterns and relationships. These synthetic copies can be processed quickly for multiple scenario evaluations, improving productivity without the time cost of comprehensive historical data analysis for each evaluation

Inventive Principle:
Principle #26Copying

Data Source

PatentUS12443909B2System for modeling the performance of fulfilment machines
Publication Date: 2025.10.14 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US12443909B2 patent drawing
  • US12443909B2 patent drawing
  • US12443909B2 patent drawing

AI summary

A computer implemented method and system of evaluating a fulfillment strategy in an omnichannel distribution system is provided. Input parameters are received from a computing device of a user. Historical data related to a network of nodes is received from a data repository. A synthetic demand status is determined based on the historical data and the input parameters. A synthetic network status based on the historical data and the input parameters are determined. A fulfillment strategy is identified based on the synthetic demand status and the synthetic network status. Key performance indicators (KPIs) for the fulfillment strategy are determined based on the synthetic demand status and the synthetic network status.