Fullerene-Functionalized Core-Shell Particles for Organic Photovoltaics

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Solution Overview

Problem

Conventional solar energy technologies, such as crystalline silicon, face challenges in reducing costs and increasing efficiency for widespread electricity generation, and organic photovoltaic devices struggle with macroscopic phase separation and low power conversion efficiencies, limiting their large-scale implementation.

Innovation Solution

The development of organic photovoltaic devices with a core-shell particle configuration, where fullerenes or their derivatives form a shell on ceramic core particles, creating an interpenetrating network with conducting polymers to enhance nanoscale morphology and photon collection efficiency, and the use of core-shell nanoparticles to form bulk heterojunctions with improved interfacial areas and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional crystalline silicon technology is used for solar energy conversion, then reliability is maintained, but cost reduction and efficiency improvement are limited

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent changes the material parameters from conventional crystalline silicon to organic semiconductors and fullerene derivatives, enabling solution-processing manufacturing while achieving enhanced power conversion efficiency through molecular-level design and nanoscale morphology control

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs composite material systems combining electron-donating polymers with electron-accepting fullerene derivatives, creating bulk heterojunction structures that leverage the complementary properties of both materials to achieve superior photovoltaic performance

Inventive Principle:
Principle #40Composite materials

2Productivity

If organic photovoltaic devices use simple mixing of electron donor and acceptor materials, then ease of manufacture is improved, but macroscopic phase separation occurs reducing efficiency

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidmorphological stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent segments the active layer into distinct nanoscale domains of electron donor and acceptor materials through controlled self-assembly, creating a bicontinuous interpenetrating network that prevents macroscopic phase separation while maintaining ease of solution processing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention implements local quality control by optimizing the nanoscale morphology within specific domains of the bulk heterojunction, ensuring appropriate domain size, purity, and interfacial area locally while maintaining overall compositional stability throughout the device

Inventive Principle:
Principle #3Local quality

3Use of energy by moving object

If thicker active layers are used to increase light absorption, then photon collection efficiency is improved, but electron-hole recombination increases reducing power conversion

Engineering Contradiction:
Improvephoton absorption efficiencyVSAvoidelectron-hole recombination loss
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent transitions from planar heterojunction geometry to three-dimensional bulk heterojunction interpenetrating networks, enabling simultaneous achievement of thick active layers for light absorption and short charge transport paths to minimize recombination losses through the volumetric distribution of donor-acceptor interfaces

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases the interfacial area between electron donor and acceptor phases, enhances photon absorption and conversion efficiencies, and allows for the production of thicker, more efficient solar cells with improved light scattering and electron-hole separation, potentially exceeding 10% power conversion efficiency.

Implementation Method 1

an electron accepting phase and an electron donating phase that forms an interpenetrating network

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

allows for the production of thicker, more efficient solar cells with improved light scattering

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentEP2497130B1Fullerene-functionalized particles, methods for making the same and their use in bulkheterojunction organic photovoltaic devices
Publication Date: 2018.01.24 NANO C INC
  • EP2497130B1 patent drawingFigure 1
  • EP2497130B1 patent drawingFigure 2
  • EP2497130B1 patent drawingFigure 3

AI summary

Core shell particles and bulk-heterojunction organic photovoltaic devices using the core shell particles are described. In particular, core shell particles having a core particle and a shell of a second material and bulk-heterojunction organic photovoltaic devices using the core-shell particles are described. The core-shell particles can have a core particle with an electron donating material or a core particle with an electron donating material. Formation of a hulk- heterojunction organic photovoltaic device using such an core-shell particles forming an interpenetrating network with the an electron donating or electron accepting phase is also described.