System and method for controlling the ventilation airflow rate of a fume hood

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Solution Overview

Problem

Fume hoods face challenges in maintaining optimal airflow velocity, which is crucial for safety and energy efficiency, as low velocities can lead to contaminant escape and high velocities result in unnecessary air conditioning and ventilation costs.

Innovation Solution

A system with sensors and a controller that detect users and their activities to adjust the ventilation airflow rate dynamically, using sensor fusion and AI to determine the desired airflow rate among multiple available rates, optimizing between minimum and maximum airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high volume airflow is maintained through the fume hood at all times, then safety is improved by preventing contaminant escape, but energy consumption increases due to unnecessary conditioning and exhaustion of large volumes of air

Engineering Contradiction:
ImprovesafetyVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The ventilation system dynamically adjusts airflow rate based on real-time detection of user presence and activity. The controller receives sensor data indicating whether users are present and what activities they are performing, then selects from multiple available airflow rates (including minimum, intermediate, and maximum rates) to match the current operational needs, replacing the static high-airflow approach with an adaptive system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the ventilation airflow rate parameter based on detected user activities. Different activity levels (e.g., passive presence vs. active work with hazardous materials) trigger different airflow rate selections from the available rates, allowing the system to optimize between safety requirements and energy consumption by adjusting this key parameter dynamically.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If low airflow velocity is used through the fume hood, then energy consumption is reduced, but safety deteriorates as contaminants may escape the fume hood

Engineering Contradiction:
Improveenergy consumptionVSAvoidsafety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system uses sensor feedback to continuously monitor user presence and activity within the fume hood. This feedback loop enables the controller to make informed decisions about airflow rate selection, ensuring that safety requirements are met during active use while allowing energy-saving low airflow modes when the hood is idle or minimally used.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The ventilation system transitions from a static airflow approach to a dynamic one that adapts to real-time conditions. By selecting from multiple available airflow rates based on detected user activities, the system ensures adequate safety margins during active use while minimizing energy consumption during idle periods.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If multiple sensors are used to detect users and determine activity, then detection accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system merges data from multiple sensors (including cameras, motion detectors, and other detection devices) to comprehensively determine user presence and activity. By integrating information from these different sensor types, the system achieves high detection accuracy for user activities while managing complexity through a unified controller that processes all sensor inputs.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The controller serves multiple functions: it processes data from various sensor types, determines user presence, identifies activity levels, and selects appropriate airflow rates. This multi-functional approach consolidates complexity into a single intelligent control unit rather than requiring separate systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4443065A1System and method for controlling the ventilation airflow rate of a fume hood
Publication Date: 2024.10.09 HONEYWELL INTERNATIONAL INC
  • EP4443065A1 patent drawingFigure 1
  • EP4443065A1 patent drawingFigure 2A
  • EP4443065A1 patent drawingFigure 2B

AI summary

A system for controlling a face velocity of a fume hood includes one or more sensors that are configured to detect one or more users in front of the fume hood. A controller is configured to determine a desired ventilation airflow rate for the fume hood based at least in part on the one or more users detected by the one or more sensors, wherein the desired ventilation airflow rate corresponds to one of three more available ventilation airflow rates. The controller is configured to provide a control signal to a ventilation device of the fume hood, wherein the control signal corresponds to the desired face velocity.