Functional Epoxides in Li-Ion Battery Electrolytes

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Solution Overview

Problem

Conventional lithium-ion batteries with silicon-based anodes and high-voltage cathodes face challenges such as large volume changes, unstable solid-electrolyte interphase, electrolyte drying out, and rapid capacity fade due to electrolyte decomposition, limiting their cycle life and energy density.

Innovation Solution

The use of functional epoxides combined with catalysts as bi-component electrolyte additives forms a stable, electronically insulating but ionically conducting solid-electrolyte interphase on silicon anodes and a protective cathode electrolyte interphase on high-voltage cathodes, reducing electrolyte decomposition and enhancing thermal stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based anodes are used to increase energy density, then battery capacity is improved, but volume expansion and mechanical degradation occur during cycling

Engineering Contradiction:
Improvebattery capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

A flexible polymer coating layer is applied to the silicon anode particles. This coating acts as a buffer that can accommodate the volume expansion of silicon during lithiation while maintaining structural integrity. The polymer film flexes with the silicon particles, preventing mechanical degradation and maintaining electrical contact throughout cycling.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The anode is designed as a composite structure combining silicon particles with a polymer-coated matrix. This composite approach allows the silicon to provide high capacity while the polymer coating provides structural stability and flexibility. The composite structure mitigates the harmful effects of silicon's volume expansion by distributing mechanical stress throughout the matrix.

Inventive Principle:
Principle #40Composite materials

2Power

If conventional electrolytes are used with high-voltage cathodes, then voltage is improved, but electrolyte decomposition and capacity fade occur

Engineering Contradiction:
ImprovevoltageVSAvoidcycle life
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The electrolyte composition is modified by adjusting the ratio of cyclic carbonate to linear carbonate solvents and by adding specific additives. These parameter changes increase the electrolyte's oxidation stability, allowing it to withstand high-voltage cathodes without decomposing. The modified electrolyte maintains ionic conductivity while providing enhanced electrochemical stability at high potentials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

A protective coating layer is introduced as an intermediary between the high-voltage cathode and the electrolyte. This coating acts as a barrier that prevents direct contact and harmful reactions between the electrolyte and cathode surface, while still allowing lithium ion transport. The intermediary layer stabilizes the interface and prevents electrolyte decomposition.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If silicon anodes undergo volume expansion, then capacity is improved, but solid-electrolyte interphase stability deteriorates

Engineering Contradiction:
Improvelithium capacityVSAvoidSEI stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

A flexible polymer coating is applied to the silicon anode surface. This coating maintains a stable solid-electrolyte interphase by flexing with the silicon particles during volume changes. The polymer film prevents direct exposure of fresh silicon surfaces to the electrolyte, which would otherwise lead to continuous SEI formation and electrolyte consumption.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The polymer coating is applied beforehand to the silicon particles to provide a protective buffer. This pre-applied coating cushions the silicon particles against volume expansion stresses and maintains a stable interface with the electrolyte from the first cycle, preventing subsequent SEI instability and electrolyte decomposition.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Reliability

If electrolyte additives are used to form protective films, then interface stability is improved, but electrolyte consumption increases

Engineering Contradiction:
Improveinterface stabilityVSAvoidelectrolyte consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The electrolyte formulation is optimized by adjusting additive concentrations and solvent ratios to achieve stable protective films with minimal electrolyte consumption. The modified electrolyte composition enables the formation of thin, stable protective layers that prevent further decomposition without requiring excessive amounts of electrolyte additives.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Small amounts of electrolyte additives are used to form sufficient protective films on the electrode surfaces. Rather than using large quantities of additives, the optimized formulation achieves effective interface protection with minimal additive content, reducing electrolyte consumption while maintaining interface stability.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves cycle life, energy density, safety, and reduces electrolyte consumption and gassing, leading to more stable and efficient lithium-ion batteries.

Implementation Method 1

functional epoxides combined with catalysts as bi-component electrolyte additives forms a stable, electronically insulating but ionically conducting solid-electrolyte interphase on silicon anodes

Methodology Applied
Scientific EffectElectrochemical reaction:

Implementation Method 2

functional epoxides combined with catalysts as bi-component electrolyte additives reduces electrolyte decomposition

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11710854B2Functional epoxides in catalyst-based electrolyte compositions for Li-ion batteries
Publication Date: 2023.07.25 ENEVATE CORP
  • US11710854B2 patent drawing
  • US11710854B2 patent drawing
  • US11710854B2 patent drawing

AI summary

Electrolyte additives for energy storage devices comprising functional epoxides compounds are disclosed. Catalysts may be combined with the functional epoxides to create bi-component electrolyte additive systems, which can be utilized as additives to an electrolyte composition. The energy storage device may comprise a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, and an electrolyte composition.