Functional Module Interfaces for Decentralized Industrial Automation
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Solution Overview
Problem
Conventional modular automation solutions for industrial plants are time-consuming to assemble, prone to errors, and inflexible due to limited module combinations and high space requirements.
Innovation Solution
A functional module with a connection arrangement that allows modular expansion by connecting to other modules, providing main and auxiliary energy flows, data flows, and various automation functions, eliminating the need for a separate backplane and enabling compact, adaptable, and decentralized automation platforms.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional modular automation solutions use individual functional modules connected via backplane, then modularity and flexibility are achieved, but assembly becomes time-consuming and error-prone
Solution Approach 1:
The patent merges the backplane and functional modules into a single integrated unit. The backplane is no longer a separate component but is incorporated within the functional modules themselves, eliminating the need for separate backplane assembly and reducing overall assembly time and complexity.
Solution Approach 2:
The patent segments the automation system into self-contained functional modules that each include their own integrated backplane. This segmentation allows modules to be assembled independently and connected sequentially, reducing the overall assembly process complexity and time required.
2Stability of the object's composition
If conventional solutions use fixed backplane design, then structural stability is maintained, but adaptability to individual requirements is limited
Solution Approach 1:
The patent implements a dynamic configuration system where functional modules can be selectively connected and disconnected based on specific requirements. The modular design with standardized interfaces allows the system to be reconfigured without compromising structural stability, enabling adaptation to different automation needs.
Solution Approach 2:
The patent creates universal functional modules that can serve multiple functions through standardized connection interfaces. Each module is designed with universal mounting and connection mechanisms that allow them to be integrated into various configurations, providing both structural stability and high adaptability to different requirements.
3Adaptability or versatility
If conventional automation platforms use separate backplane and modules, then modularity is achieved, but space requirements increase
Solution Approach 1:
The patent combines the backplane and functional modules into a single integrated structure, eliminating the need for separate backplane space. This merging reduces the overall footprint of the automation platform while maintaining modularity, as modules are compactly arranged within the integrated structure.
Solution Approach 2:
The patent employs a nested arrangement where functional modules are positioned within the integrated backplane structure. This nesting approach allows multiple modules to be compactly arranged in a space-efficient manner, reducing the overall space requirements while preserving modular functionality.
Data Source
AI summary
Disclosed herein is a functional module for forming a decentralized automation platform that the functional module is modularly connected to a plurality of further functional modules to provide a plurality of functions for the automation of an industrial plant in a modular manner, having:an electronic arrangement for providing at least one of the plurality of functions,a base body with a base body housing in which the electronic arrangement is arranged,a connection arrangement, arranged on the base body housing and/or is electrically connected to the electronics arrangement to provide an electrical connection for one of the plurality of further functional modules,wherein the connection arrangement is designed to provide a main energy flow, an auxiliary energy flow and a data flow between the functional module and the connected further functional module i to operate the automation platform for automation of the industrial plant.