Functional Organic Particles with Radial Nanoparticle Distribution
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Solution Overview
Problem
Conventional methods for producing functional organic particles with embedded nanoparticles result in irregular dispersion, leading to insufficient functionality, requiring large amounts of nanoparticles and high production costs.
Innovation Solution
Functional organic particles with nanoparticles dispersed in an organic polymeric matrix, where the nanoparticles are concentrated towards the surface, enhancing their availability and functionality, achieved through a method involving monomer mixing, polymerization, and centrifugal force application.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If nanoparticles are irregularly dispersed in the polymeric resin, then the production process is simple, but the functionality is insufficient and large amounts of nanoparticles are required
Solution Approach 1:
The patent applies local quality by creating a non-uniform distribution of nanoparticles within the organic particle, specifically concentrating them in the outer shell region rather than uniform dispersion throughout. This localized concentration in the functional region maximizes the effectiveness of nanoparticles, allowing sufficient functionality with smaller overall amounts of nanoparticle material.
Solution Approach 2:
The patent transitions from considering only the bulk composition to incorporating spatial distribution as an additional dimension. By controlling the radial distribution of nanoparticles (concentrated in outer shell vs. uniform throughout), the patent optimizes functionality without proportionally increasing nanoparticle quantity.
2Reliability
If nanoparticles are deeply embedded in the polymeric resin, then the structure is stable, but the nanoparticles do not play their roles effectively
Solution Approach 1:
The patent creates different regions within the organic particle with different nanoparticle concentrations. The outer shell region has high nanoparticle concentration for functionality, while the inner region has lower concentration. This local differentiation allows nanoparticles to be positioned where they are most effective without requiring complex overall structural modifications.
3Manufacturing precision
If conventional spreading methods are used to form conductive films, then uniform thin films can be formed, but the cost is high and massive production is difficult
Solution Approach 1:
The patent merges the nanoparticle dispersion step with the organic particle formation step into a single integrated process. By incorporating nanoparticles during the polymerization reaction rather than applying them in a separate post-treatment spreading step, the method achieves both uniform distribution and scalability for massive production.
Solution Approach 2:
The polymerization process itself serves the dual function of creating the organic particle structure and simultaneously dispersing the nanoparticles within it. The growing polymer matrix automatically incorporates and distributes nanoparticles during synthesis, eliminating the need for separate film formation operations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method allows for the creation of particles with uniform conformation and narrow particle diameter distribution, achieving excellent functionality with a small amount of nanoparticles, thus reducing production costs and improving performance.
Implementation Method 1
a first reaction step of adding a polymerization initiator to the mixture of the monomers and reacting the mixture
Implementation Method 2
reacting the product by applying a centrifugal force required so as to increase the distribution amount of the functional nanoparticles in the direction toward increasing the particle diameter from the center
Data Source
AI summary
The present invention relates to functional organic particles having functional nanoparticles dispersed in an organic polymeric matrix, wherein the distribution of the functional nanoparticles is increased in the direction toward increasing the particle diameter from the center of the functional organic particles, and to a method for preparing the same.