Functionalized Carbon Hosts for Lithium-Sulfur Battery Polysulfide Sequestration

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Solution Overview

Problem

The polysulfide shuttling reaction in lithium-sulfur (Li-S) batteries leads to irreversible material losses, reducing energy storage capacity over time, and the inherent low conductivity of sulfur limits discharge/charge rates, necessitating improved cathode materials with enhanced conductivity and cycle life.

Innovation Solution

Functionalized carbon hosts with a porous structure and functional groups that have affinity for polysulfides are used to sequester polysulfides, preventing their dissolution into the electrolyte and improving sulfur utilization, either as a composite material or an electronically conductive additive.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metal oxides are added to the cathode to address battery stability, then polysulfide shuttling is reduced, but energy density decreases due to increased electrode volume

Engineering Contradiction:
Improvebattery stabilityVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent employs porous carbon materials with optimized pore structures to sequester polysulfides within the electrode matrix. The porous structure provides high surface area and volume for polysulfide accommodation without significantly increasing electrode density, thereby maintaining energy density while improving battery stability and reducing polysulfide shuttling.

Inventive Principle:
Principle #31Porous materials

2Reliability

If metal oxide additives are used to improve cathode stability, then polysulfide dissolution is reduced, but high rate performance deteriorates due to insulating nature

Engineering Contradiction:
Improvecathode stabilityVSAvoiddischarge rate
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent utilizes composite carbon materials that combine conductive carbon matrices with functional groups or coated layers that interact with polysulfides. This composite structure provides both the electrical conductivity necessary for high rate performance and the chemical functionality to stabilize polysulfides, eliminating the insulating problem associated with metal oxide additives.

Inventive Principle:
Principle #40Composite materials

3Speed

If conductive carbon is added to improve sulfur conductivity, then discharge rate increases, but polysulfide shuttling is not effectively prevented

Engineering Contradiction:
Improvedischarge rateVSAvoidcycle life
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent introduces carbon materials with locally differentiated properties - conductive regions for electron transport and functional regions with polysulfide affinity for sequestration. This local quality differentiation allows the same carbon additive to simultaneously enhance conductivity and prevent polysulfide shuttling, improving both discharge rate and cycle life.

Inventive Principle:
Principle #3Local quality

4Quantity of substance

If elemental sulfur is used as cathode material, then theoretical capacity is high, but electrical conductivity is poor

Engineering Contradiction:
Improvetheoretical capacityVSAvoidelectrical conductivity
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The patent employs sulfur-carbon composite structures where sulfur is embedded within or coated onto conductive carbon matrices. This composite architecture provides continuous electron transport pathways through the carbon phase while maintaining high sulfur content for theoretical capacity, effectively resolving the conductivity problem without sacrificing capacity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The functionalized carbon hosts effectively absorb and release polysulfides, enhancing the cycle life and conductivity of Li-S batteries, thereby improving energy storage capacity and discharge/charge rates.

Implementation Method 1

functional group having affinity for polysulfides... The functionalized carbon hosts are used to sequester polysulfides

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS9680148B2Functionalized carbons for lithium-sulfur batteries
Publication Date: 2017.06.13 SIONIC ENERGY INC
  • US9680148B2 patent drawing
  • US9680148B2 patent drawing
  • US9680148B2 patent drawing

AI summary

This invention provides for a functionalized porous carbon particle comprising a porous carbon particle linked to a functional group having affinity for a polysulfide, a porous solvent infused carbon particle comprising the porous carbon particle thereof, and a positive electrode comprising the porous carbon particle thereof.