Hydroxyl-Functionalized Carbon Nanoparticles for Stable Polymer Fiber Binding

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Solution Overview

Problem

Carbon nanoparticles tend to aggregate in water due to their hydrophobic nature, limiting their binding and application with hydrophilic polymer fibers, such as polyesters and polyamides, as existing methods like using dispersing agents or strong bases are inefficient and can damage polymer surfaces.

Innovation Solution

Modifying the surface of carbon nanoparticles with C5-10 aryl or heteroaryl groups substituted with one or more hydroxyl groups to facilitate hydrogen bonding with polar groups on polymer fibers, allowing stable binding through an atom transfer radical reaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If carbon nanoparticles are used directly with polymer fibers, then the simplicity of the process is maintained, but the binding between carbon nanoparticles and polymer fibers is restricted due to hydrophobic aggregation

Engineering Contradiction:
Improvebinding stabilityVSAvoidsurface modification process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The surface chemistry parameters of carbon nanoparticles are changed by introducing hydroxyl groups through reaction with bromoresorcinol, transforming the hydrophobic surface into a hydrophilic one that can form stable hydrogen bonds with polar polymer fiber groups

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

A composite structure is created where hydroxyl-functionalized carbon nanoparticles are bound to polymer fibers through hydrogen bonding, combining the electrical conductivity of carbon nanoparticles with the mechanical properties of polymer fibers

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If dispersing agents are used to improve carbon nanoparticle dispersion, then dispersion is enhanced, but the intrinsic issues of degree of dispersion and stability in water are not resolved

Engineering Contradiction:
Improvedispersion stabilityVSAvoiddispersing agent addition
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The hydrophobic character that causes aggregation is effectively removed by replacing it with hydroxyl groups, allowing carbon nanoparticles to naturally disperse in water without requiring external dispersing agents

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The carbon nanoparticles become self-dispersing in water through surface functionalization, where the introduced hydroxyl groups enable spontaneous hydrophilic interaction and stable dispersion without needing additional dispersing agents

Inventive Principle:
Principle #25Self-service

3Quantity of substance

If strong base is used to form hydroxyl groups on carbon nanoparticle surface, then hydroxyl groups are introduced, but unreacted strong base causes significant damage to polymer surface

Engineering Contradiction:
Improvehydroxyl group contentVSAvoidpolymer surface damage
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

Bromoresorcinol serves as an intermediary reagent that transfers hydroxyl groups to carbon nanoparticles through a controlled reaction, avoiding the need to use harsh strong bases that would damage the polymer surface

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The reaction method is converted from a harmful strong base treatment to a beneficial controlled substitution reaction using bromoresorcinol, which selectively functionalizes carbon nanoparticles without affecting the polymer substrate

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Reliability

If hydroxyl groups are formed on carbon nanoparticle surface, then binding capability is improved, but the interaction is unstable because hydroxyl groups are much smaller in size relative to carbon nanoparticles

Engineering Contradiction:
Improvebinding stabilityVSAvoidsurface functionalization
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The carbon nanoparticle surface is segmented into multiple functional sites by introducing multiple hydroxyl groups through bromoresorcinol reaction, creating numerous hydrogen bonding points that collectively provide stable attachment to polymer fibers

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The functionalized carbon nanoparticles exhibit excellent dispersion stability in water and stable binding to polymer fibers, enhancing the functional properties of the fibers, including anti-static and deodorization effects, while avoiding the drawbacks of previous methods.

Implementation Method 1

Modifying the surface of carbon nanoparticles with C5-10 aryl or heteroaryl groups substituted with one or more hydroxyl groups to facilitate hydrogen bonding with polar groups on polymer fibers

Methodology Applied
Scientific EffectHydrogen bonding:

Implementation Method 2

allowing stable binding through an atom transfer radical reaction

Methodology Applied
Scientific EffectAtom transfer radical reaction:

Data Source

PatentUS9604929B2Functionalized carbon nanoparticles and functional polymer fibers prepared using the same
Publication Date: 2017.03.28 KYUNGPOOK NAT UNIV IND ACADEMIC COOP FOUND
  • US9604929B2 patent drawing
  • US9604929B2 patent drawing
  • US9604929B2 patent drawing

AI summary

The present invention relates to a functionalized carbon nanoparticle prepared by modifying the surface of a carbon nanoparticle with C5-10 aryl or heteroaryl substituted with one or more hydroxyl groups, and a functional polymer fiber bound therewith. The functionalized carbon nanoparticles according to the present invention are tightly bound to the polymer fiber, thereby providing the polymer fiber with the properties of carbon nanoparticle. The properties of the carbon nanoparticle being further provided in addition to those of the polymer fiber, the polymer fiber is expected to further expand its scope of application.