Functionalized F-POSS Additives for Polymer Liquid Repellence

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Solution Overview

Problem

Functionalized fluoro polyhedral oligomeric silsesquioxane (F-POSS) molecules, despite their superior liquid repellence, have limited interaction with polymer matrices, leading to aggregation and decreased repellence over time and elevated temperatures due to their fully fluorinated structure.

Innovation Solution

Introducing functional groups such as amines, isocyanates, epoxies, and esters into F-POSS to increase its miscibility with polymers, stabilizing its distribution and enhancing molecular interaction, thereby synthesizing functionalized F-POSS as additives to polymers like polyurethanes and fluorinated polymers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If F-POSS with fully fluorinated structure is used as polymer additive, then liquid repellence is improved, but miscibility with polymer matrix deteriorates leading to aggregation

Engineering Contradiction:
Improveliquid repellenceVSAvoidmiscibility with polymer matrix
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The F-POSS molecule is designed with different functional groups at different locations: the core retains fluorinated groups for liquid repellence, while peripheral groups are modified with polymer-compatible functionalities (amine, carboxylic acid, hydroxyl, epoxy, isocyanate) to improve miscibility with the polymer matrix. This local differentiation resolves the contradiction between maintaining repellence and achieving compatibility.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention creates a composite structure within the F-POSS molecule itself, combining fluorinated groups (for liquid repellence) with polymer-compatible functional groups (for miscibility). This molecular-level composite approach allows simultaneous achievement of both liquid repellence and polymer matrix compatibility, preventing aggregation.

Inventive Principle:
Principle #40Composite materials

2Reliability

If F-POSS is used as polymer additive, then liquid repellence is improved, but stability at elevated temperature deteriorates due to aggregation

Engineering Contradiction:
Improveliquid repellenceVSAvoidstability over time and temperature
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

Peripheral functional groups (amine, carboxylic acid, hydroxyl, epoxy, isocyanate) are introduced to create local interaction zones with the polymer matrix, while the core fluorinated structure maintains liquid repellence. This prevents temperature-induced aggregation while preserving repellence properties.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The peripheral functional groups act as intermediaries between the F-POSS core and the polymer matrix, facilitating molecular interactions that anchor the F-POSS molecules in place. This intermediary作用 prevents aggregation at elevated temperatures while maintaining the liquid repellence function.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If functional groups are introduced into F-POSS, then miscibility with polymer matrix is improved, but molecular interaction strength may be reduced

Engineering Contradiction:
Improvemiscibility with polymer matrixVSAvoidmolecular interaction strength
Core Design Contradiction:
Stability of the object's compositionVSForce

Solution Approach 1:

The fluorinated groups at the core maintain strong molecular interactions for liquid repellence, while peripheral functional groups provide moderate interactions for polymer compatibility. This spatial separation ensures that improving miscibility does not compromise the strength of interactions needed for repellence.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The functionalized F-POSS significantly improves the miscibility and stability of F-POSS within polymer matrices, maintaining high liquid repellence even after thermal annealing, preventing phase aggregation and ensuring self-healing properties.

Implementation Method 1

stabilize itself within polymer matrix over time and elevated temperature due to the increased molecular interaction between introduced functionalities and the host polymers

Methodology Applied
Scientific EffectMolecular interaction: Van der Waals Force

Implementation Method 2

F-POSS itself has superior liquid repellence; however, due to its fully fluorinated structure

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Data Source

PatentUS11008350B2Functionalized F-POSS materials as additives to polymers
Publication Date: 2021.05.18 HENKEL KGAA
  • US11008350B2 patent drawing
  • US11008350B2 patent drawing
  • US11008350B2 patent drawing

AI summary

Functionalized fluoro polyhedral oligomeric silsesquioxane (F-POSS) materials as additives to improve liquid repellence of various polymers, the additive including at least one functionalized F-POSS material, wherein the functional group is at least one material selected from the group consisting of amines, isocyanates, epoxies, carboxylic acids, and esters.