Functionalized Graphene Coating for Stable Silicon Battery Anodes

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Solution Overview

Problem

Silicon-based negative electrode materials for lithium secondary batteries face stability issues due to volume expansion and excessive formation of the solid electrolyte interphase (SEI) layer, and existing solutions using graphene suffer from low dispersibility and adsorption performance.

Innovation Solution

Functionalized graphene with specific atomic compositions and functional groups is self-adsorbed onto silicon or silicon compounds via electrostatic, hydrogen, and covalent bonding, forming a hybrid material that enhances stability and lithium ion migration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon is used as negative electrode material to increase capacity, then theoretical capacity increases to about 4,200 mAh/g, but volume expansion of about 300% to 400% occurs causing stability problems

Engineering Contradiction:
Improvetheoretical capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies graphene thin film coating on silicon particles to form a flexible protective shell. This graphene shell accommodates the volume expansion of silicon during lithium insertion while maintaining structural integrity, preventing particle disintegration and maintaining electrochemical stability over multiple charge-discharge cycles.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates a composite material structure where silicon particles are combined with graphene and conductive polymer. This composite structure leverages the high capacity of silicon, the structural stability and flexibility of graphene, and the conductivity of the polymer to achieve both high capacity and stability simultaneously.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If silicon is used as negative electrode material, then high theoretical capacity is achieved, but excessive formation of solid electrolyte interphase (SEI) layer occurs reducing capacity maintenance

Engineering Contradiction:
Improvetheoretical capacityVSAvoidcapacity maintenance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The graphene thin film acts as a protective barrier that controls SEI layer formation. It allows initial SEI formation but prevents excessive SEI growth in subsequent cycles, maintaining capacity by limiting continuous electrolyte consumption and preserving active silicon material.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The graphene layer serves as an intermediary between silicon and the electrolyte, mediating the interaction to prevent harmful excessive SEI formation while still allowing necessary lithium ion transport. The conductive polymer further mediates this interface to stabilize the electrochemical response.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If graphene is used to cover silicon to solve volume expansion problem, then structural stability improves, but low dispersibility caused by self-cohesiveness of graphene reduces adsorption performance

Engineering Contradiction:
Improvestructural stabilityVSAvoiddispersibility
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent modifies graphene parameters by introducing functional groups (oxidation, nitration, sulfonation) that change its surface properties. These chemical modifications reduce self-cohesiveness, improve dispersibility in solvents, and enable better coverage of silicon particles while maintaining the protective function.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different functional groups at different locations on the graphene structure to achieve both dispersibility and stable adsorption. The functionalization creates local variations in chemical properties that facilitate uniform distribution and strong bonding to silicon surfaces.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid material achieves a charge capacity of 1600 mAh/g or greater, discharge capacity of 1500 mAh/g or greater, initial efficiency of 90% or greater, and a capacity retention rate of 95% or greater, addressing the stability and SEI layer formation problems.

Implementation Method 1

the functionalized graphene is self-adsorbed onto the silicon or a silicon compound by being bonded to the surface of the silicon or the silicon compound by electrostatic bonding

Methodology Applied
Scientific EffectElectrostatic bonding: Electrostatics

Implementation Method 2

the functionalized graphene is self-adsorbed onto the silicon or a silicon compound by being bonded to the surface of the silicon or the silicon compound by hydrogen bonding

Methodology Applied
Scientific EffectHydrogen bonding: Hydrogenation

Implementation Method 3

the functionalized graphene is self-adsorbed onto the silicon or a silicon compound by being bonded to the surface of the silicon or the silicon compound by covalent bonding

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Implementation Method 4

lithium ions move from a negative electrode to a positive electrode during a discharge process, and the lithium ions move back from the positive electrode to the negative electrode during charging

Methodology Applied
Scientific EffectIon migration: Diffusion

Data Source

PatentUS20240387800A1Functionalized graphene that self-adsorbs to silicon or silicon compound, hybrid material comprising silicon or a silicon compound on which functionalized graphene is self-adsorbed, and anode material for litiium secondary battery containing hybrid material
Publication Date: 2024.11.21 BESTGRAPHENE CO LTD
  • US20240387800A1 patent drawing
  • US20240387800A1 patent drawing
  • US20240387800A1 patent drawing

AI summary

The present invention relates to functionalized graphene having a functional group self-adsorbed onto silicon or a silicon compound, wherein the functionalized graphene has an interplanar distance of about 0.3558 nm to about 0.4790 nm.