Functionalized Group IVA Particles for Lithium Ion Battery Anodes

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Solution Overview

Problem

Current lithium ion batteries face challenges with mechanical breakdown of silicon-based anodes due to volumetric expansion during charge/recharge cycles, and existing methods for producing Group IVA nanoparticles are costly and limited in scalability, requiring high-energy processes and dielectric passivation.

Innovation Solution

Development of functionalized Group IVA particles with a non-dielectric covalently bonded layer, such as hydrocarbons, which are stable to oxidation and can be efficiently produced in submicron sizes, allowing them to be incorporated into porous covalent frameworks for use in lithium ion batteries, reducing internal resistance and enhancing charge mobility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based anodes are used to increase charge capacity, then the charge capacity is improved, but mechanical breakdown occurs due to volumetric expansion during charge/recharge cycles

Engineering Contradiction:
Improvecharge capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The silicon anode is divided into nanoscale particles (5-50 nm) embedded within a porous framework structure. This segmentation allows each particle to undergo volumetric expansion independently without causing mechanical failure to the overall structure, resolving the contradiction between high charge capacity and structural stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A porous framework structure acts as a flexible container that accommodates the volumetric expansion of silicon particles during lithium insertion. The framework's porous nature and structural flexibility prevent mechanical breakdown while maintaining structural integrity over multiple charge/recharge cycles.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If conventional dielectric passivation is used to protect Group IVA particles, then oxidation protection is achieved, but charge mobility is reduced due to dielectric properties

Engineering Contradiction:
Improveoxidation stabilityVSAvoidinternal resistance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The passivation layer material is changed from conventional dielectric materials to non-dielectric materials such as hydrocarbons. This parameter change maintains oxidation protection while eliminating the dielectric barrier that impedes charge mobility, thereby reducing internal resistance and improving electrical performance.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If high-energy production processes are used to manufacture Group IVA nanoparticles, then particle quality is improved, but production cost and energy consumption increase

Engineering Contradiction:
Improveparticle size controlVSAvoidproduction energy cost
Core Design Contradiction:
Manufacturing precisionVSUse of energy by stationary object

Solution Approach 1:

The synthesis process utilizes self-assembly mechanisms where Group IVA atoms automatically organize into nanoscale particles within the porous framework under mild conditions. This self-service approach eliminates the need for high-energy external processing while achieving precise particle size control through the framework's inherent structural constraints.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The porous framework provides a template that guides nanoparticle formation and limits particle growth to specific size ranges (5-50 nm). This template effect enables precise particle size control during synthesis under low-energy conditions, avoiding the need for high-energy post-processing techniques.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The functionalized Group IVA particles provide a stable and high-capacity anode solution for lithium ion batteries, reducing mechanical breakdown and enabling efficient charge mobility, while also being economically produced without the need for high-energy processes.

Implementation Method 1

Group IVA particles passivated by a covalently bonded non-dielectric layer of hydrocarbons

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Implementation Method 2

which are stable to oxidation

Methodology Applied
Scientific EffectOxidation resistance: Oxidation

Implementation Method 3

Lithium ions migrating into the anode are met by electrons moving toward the anode through the closed circuit

Methodology Applied
Scientific EffectIon migration: Diffusion

Implementation Method 4

possess good charge carrier mobility

Methodology Applied
Scientific EffectCharge carrier mobility: Conduction (electrical)

Implementation Method 5

a fully charged battery delivers electrical power as it undergoes an oxidation/reduction process

Methodology Applied
Scientific EffectOxidation/reduction: Redox Reactions

Implementation Method 6

reducing lithium ions to Li0 at the anode

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 7

electrons are allowed to flow between the negative and positive polls of the battery

Methodology Applied
Scientific EffectElectron transfer: Electron Beam

Data Source

PatentUS9461309B2Group IVA functionalized particles and methods of use thereof
Publication Date: 2016.10.04 PARACLETE ENERGY INC
  • US9461309B2 patent drawing
  • US9461309B2 patent drawing
  • US9461309B2 patent drawing

AI summary

Disclosed herein are functionalized Group IVA particles, methods of preparing the Group IVA particles, and methods of using the Group IVA particles. The Group IVA particles may be passivated with at least one layer of material covering at least a portion of the particle. The layer of material may be a covalently bonded non-dielectric layer of material. The Group IVA particles may be used in various technologies, including lithium ion batteries and photovoltaic cells.