Functionalized Metal Oxide Nanoparticles for Solid Electrolytes

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current solid polymer electrolytes, such as those using poly(ethylene oxide), face challenges in achieving high ionic conductivity and mechanical stability at lower temperatures due to poor compatibility between inorganic nanoparticles and the organic medium, leading to dendrite growth and limited battery performance.

Innovation Solution

Functionalization of metal oxide nanoparticles like Al2O3, SiO2, and TiO2 with pendant polymer brushes, specifically polyethylene glycol, increases the organic moiety anchoring to 40 wt%, enhancing compatibility and ionic conductivity while maintaining mechanical reinforcement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If inorganic nanoparticles are added to improve mechanical and electrochemical properties, then ionic conductivity at lower temperatures is improved, but poor affinity between nanoparticles and organic medium causes macrophase separation and precipitation

Engineering Contradiction:
Improveionic conductivityVSAvoidhomogeneity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses silane coupling agents as intermediary substances that chemically bond to both the inorganic nanoparticle surfaces and the PEO polymer chains. This dual-affinity mediator resolves the incompatibility between hydrophilic nanoparticles and hydrophobic polymer matrix, preventing phase separation while maintaining homogeneous dispersion and improving both mechanical strength and ionic conductivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite material system where inorganic nanoparticles are integrated with organic PEO polymer matrix through silane-based chemical bonding. This composite structure combines the mechanical reinforcement and electrochemical stability of inorganic particles with the ionic conductivity and flexibility of the polymer, achieving synergistic improvement in overall electrolyte performance.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If radial functionalization with polymer chains is used to improve affinity, then compatibility increases, but only low percentage of organic fraction (10-15 wt%) can be grafted to the surface

Engineering Contradiction:
ImprovecompatibilityVSAvoidorganic fraction
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent changes the functionalization parameter from radial polymer chains to pendant polymer brushes, fundamentally altering the architectural configuration. This parameter change enables significantly higher organic fraction (40 wt% or more) to be grafted onto nanoparticle surfaces, transforming the surface chemistry to achieve better compatibility and performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies pendant polymer brushes that create localized high-density organic regions on the nanoparticle surfaces. This local quality enhancement concentrates the beneficial organic functionality at the nanoparticle-polymer interface, maximizing compatibility and ionic conductivity improvement with higher organic content than radial functionalization.

Inventive Principle:
Principle #3Local quality

3Strength

If high molecular weight polymers are anchored to improve performance, then mechanical properties improve, but low superficial functionalization doesn't allow obtaining good performance and cost increases

Engineering Contradiction:
Improvemechanical propertiesVSAvoidperformance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent changes the molecular weight parameter of the grafted polymers to lower values while simultaneously changing the architectural configuration to pendant brushes. This dual parameter change compensates for the reduced molecular weight by increasing the density and configuration efficiency of the grafted chains, achieving good mechanical properties and performance with lower cost materials.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in improved ionic conductivity and mechanical stability at lower temperatures, preventing dendrite growth and enhancing lithium battery performance with high organic content and flexible polymer brushes.

Implementation Method 1

an organosilane moiety which is anchored to the metal oxide nanoparticle

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 2

the flexible polymer brushes can facilitate the transport of lithium ions and consequently increase the conductivity of the polymer electrolyte

Methodology Applied
Scientific EffectIon transport: Diffusion

Implementation Method 3

the presence of inorganic nanoparticles with flexible PEG brushes hinders the crystallization of PEO favoring the formation of a more conductive amorphous phase

Methodology Applied
Scientific EffectCrystallization inhibition: Crystallisation

Data Source

PatentEP3821487B1Functionalized metal oxide nanoparticles and process for preparnig the same
Publication Date: 2022.09.07 REPSOL SA
  • EP3821487B1 patent drawingFigure 1(A)
  • EP3821487B1 patent drawingFigure 1(B)
  • EP3821487B1 patent drawingFigure 2

AI summary

It is provided afunctionalized metal oxide nanoparticle which is a metal oxide nanoparticle having pendant polymer brushes that are anchored to themetal oxide nanoparticle through an organosilane moiety and a process for the preparation thereof. It is also provided asolid electrolyte comprising the mentioned functionalized metal oxide nanoparticle, a lithium salt and an ionic conductive polymer matrix; and alithium battery comprising the mentioned solid electrolyte; and a positive electrode comprising an ionic conductive binder comprising the mentioned functionalized metal oxide nanoparticle dispersed intoan ionic conductive polymer matrix.