Functionalized PEO Block Copolymer Electrolytes

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Solution Overview

Problem

The development of solid polymer electrolytes for lithium batteries is hindered by the challenge of achieving high ionic conductivity while maintaining good mechanical properties, as high polymer chain mobility required for conductivity leads to mechanically soft polymers, and existing methods struggle to produce block copolymer electrolytes in large quantities economically and reproducibly.

Innovation Solution

A method for functionalizing high molecular weight polyethylene oxide (PEO) by reacting it with an acylating reagent and an organic base, followed by precipitation in isopropanol, which allows for the isolation of purified functionalized PEO with improved mechanical and conductive properties, enabling the formation of block copolymers with enhanced performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high polymer chain mobility is achieved to improve ionic conductivity, then ionic conductivity is improved, but mechanical properties deteriorate

Engineering Contradiction:
Improveionic conductivityVSAvoidmechanical properties
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent segments the polymer structure into distinct blocks with different functions: one block provides mechanical integrity while another block provides ionic conductivity. This is achieved through block copolymer synthesis where PEO blocks provide ion transport pathways while rigid blocks (such as polystyrene or polyacrylonitrile) provide structural support, resolving the contradiction between conductivity and mechanical strength

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates composite block copolymer materials combining PEO segments with rigid polymer segments. The PEO blocks form conductive phases for ion transport while the rigid blocks form structural phases for mechanical support, achieving both high ionic conductivity and good mechanical properties simultaneously

Inventive Principle:
Principle #40Composite materials

2Reliability

If PEO is operated at high temperature to increase chain mobility and improve conductivity, then ionic conductivity is improved, but mechanical integrity deteriorates

Engineering Contradiction:
Improveionic conductivityVSAvoidmechanical integrity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the compositional parameters of the polymer electrolyte by incorporating rigid blocks that maintain structural integrity at operating temperatures. The block copolymer composition is optimized so that the rigid blocks remain stable while PEO blocks provide conductivity, eliminating the need for high-temperature operation and maintaining both conductivity and mechanical integrity at room temperature

Inventive Principle:
Principle #35Parameter changes

3Reliability

If block copolymer electrolytes are produced using conventional methods, then electrolyte performance is improved, but manufacturing cost and reproducibility worsen

Engineering Contradiction:
Improveelectrolyte performanceVSAvoidmanufacturing cost and reproducibility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs preliminary action by using controlled radical polymerization techniques that pre-establish well-defined block structures during synthesis. This preliminary control over molecular architecture ensures reproducible performance while simplifying downstream processing and scaling to industrial production, addressing both performance and manufacturability requirements

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of functionalized high molecular weight PEO with improved mechanical integrity and ionic conductivity, facilitating the commercial viability of block copolymer electrolytes for lithium batteries by providing a cost-effective and reproducible method for achieving optimal performance without sacrificing mechanical properties.

Implementation Method 1

reacting it with an acylating reagent and an organic base

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

The mixture is then added to isopropanol, and the HWPEO is allowed to precipitate

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Data Source

PatentUS8691919B2Poly(ethylene oxide) functionalization
Publication Date: 2014.04.08 SEEO INC
  • US8691919B2 patent drawing
  • US8691919B2 patent drawing

AI summary

A simple procedure is provided by which the hydroxyl termini of poly(ethylene oxide) can be appended with functional groups to a useful extent by reaction and precipitation. The polymer is dissolved in warmed toluene, treated with an excess of organic base and somewhat less of an excess of a reactive acylating reagent, reacted for several hours, then precipitated in isopropanol so that the product can be isolated as a solid, and salt byproducts are washed away. This procedure enables functionalization of the polymer while not requiring laborious purification steps such as solvent-solvent extraction or dialysis to remove undesirable side products.