Functionalized PVA Binder Nanocapsule Dispersion

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Solution Overview

Problem

There is a need for a binder that can effectively disperse nanocapsules with a polymeric shell and a liquid crystalline core, providing improved chemical, physical, and electro-optical properties for use in electro-optical devices, particularly those requiring a wide viewing angle range, low operating voltage, and high stability.

Innovation Solution

A method involving the use of a polymer binder composed of functionalized polyvinyl alcohol (PVA) with specific repeating units, which is mixed with nanocapsules to form a composite that enhances dispersibility, stability, and electro-optical performance, including low ion content, high dielectric constant, and suitable refractive index matching, achieved through cross-linking and adjustment of hydrophilicity and molecular weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional binders are used to disperse nanocapsules, then the dispersion is achieved, but the electro-optical properties such as hysteresis, operating voltage, and stability are insufficient

Engineering Contradiction:
Improveelectro-optical stabilityVSAvoidbinder compatibility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent modifies the physical and chemical parameters of the PVA binder by controlling its degree of hydrolysis (70-90%) and molecular weight (10,000-100,000 g/mol), and by introducing functional groups through grafting reactions. These parameter changes optimize the binder's compatibility with nanocapsules while achieving superior electro-optical properties including reduced hysteresis and lower operating voltage

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite system combining functionalized PVA binder with nanocapsules containing liquid crystalline medium. This composite material exhibits synergistic effects where the modified PVA provides both excellent dispersibility and enhanced electro-optical performance, including high dielectric constant and reduced hysteresis, that neither component achieves alone

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If the binder hydrophilicity is increased to improve nanocapsule dispersibility, then the dispersion quality improves, but the film-forming properties and electro-optical performance deteriorate

Engineering Contradiction:
Improvenanocapsule dispersibilityVSAvoidelectro-optical performance
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent applies local quality modification by introducing specific functional groups at controlled densities on the PVA polymer chains. The degree of hydrolysis is precisely controlled (70-90%) to create optimal local hydrophilic regions that enhance nanocapsule interaction while maintaining overall film-forming capability and electro-optical performance

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The molecular weight and degree of hydrolysis of PVA are optimized within specific ranges to achieve the right balance between hydrophilicity for dispersibility and film-forming properties. This parameter optimization ensures both stable nanocapsule dispersion and excellent electro-optical characteristics

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If the operating voltage is reduced to improve energy efficiency, then the energy consumption decreases, but the electro-optical stability and hysteresis increase

Engineering Contradiction:
Improveoperating voltageVSAvoidelectro-optical stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The functional groups grafted on PVA (such as carboxylic acid, hydroxyl, or amine groups) are optimized in type and quantity to modify the interfacial interactions between binder and nanocapsules. This reduces the threshold voltage and operating voltage while simultaneously minimizing hysteresis and improving electro-optical stability through enhanced interface control

Inventive Principle:
Principle #35Parameter changes

4Reliability

If a polymeric shell is formed around liquid crystal nanodroplets to create nanocapsules, then the nanocapsule stability improves, but the light scattering increases due to refractive index mismatch

Engineering Contradiction:
Improvenanocapsule stabilityVSAvoidlight transmission
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The refractive index of the polymeric shell is optimized by selecting and modifying polymer materials to closely match the refractive index of the liquid crystalline core. This parameter optimization reduces light scattering at the interface while maintaining nanocapsule structural stability, thereby improving both transparency and stability simultaneously

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite exhibits improved electro-optical properties such as reduced hysteresis, low operating voltage, and high stability, with the binder providing excellent compatibility and film-forming properties, allowing for flexible substrate use and simplified fabrication processes.

Implementation Method 1

The binder is water-soluble and comprises a polymer backbone and side chains, wherein the side chains respectively comprise a polymerizable group and at least one functional group

Methodology Applied
Scientific EffectHydrophilic interaction: Hydrophile

Implementation Method 2

functionalized polyvinyl alcohol (PVA) with specific repeating units

Methodology Applied
Scientific EffectHydrogen bonding:

Implementation Method 3

cross-linking and adjustment of hydrophilicity and molecular weight

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Implementation Method 4

nanocapsules containing a liquid-crystalline medium... to composites comprising the functionalized polymer and the nanocapsules, and to their use in electro-optical devices

Methodology Applied
Scientific EffectElectro-optical effect: Electro-Optic Effects

Data Source

PatentEP3467074B1Compositions comprising functionalized polyvinyl alcohol and nanocapsules containing a liquid-crystalline medium
Publication Date: 2020.07.01 MERCK PATENT GMBH
  • EP3467074B1 patent drawing
  • EP3467074B1 patent drawing
  • EP3467074B1 patent drawing

AI summary

The present invention relates to the use of functionalized polymerizable polyvinyl alcohol as binder or matrix for a dispersion of nanoparticles, wherein the nanoparticles respectively comprise a polymeric shell and a core containing a liquid crystalline medium, to composites comprising the functionalized polymer and the nanocapsules, and to their use in electro-optical devices.