Carbon-Supported Functionalized Silver Nanoparticles for Uniform Growth

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Solution Overview

Problem

Existing methods for producing carbon-supported silver nanoparticles result in large particle sizes, uneven distribution, and long processing times, limiting their effectiveness as electro-catalysts for CO2 conversion due to reduced surface area and stability issues.

Innovation Solution

The development of in-situ methods for preparing carbon-supported surface functionalized silver nanoparticles, which involve mixing silver nanoparticles with a carbon structure and nitrogen-containing moieties in a liquid medium to control particle size and distribution, resulting in uniform and stable nanoparticles with improved catalytic performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional methods are used to produce carbon-supported silver nanoparticles, then production is achieved, but particle sizes become large and distribution becomes uneven

Engineering Contradiction:
Improveparticle size controlVSAvoidsurface area
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The patent applies preliminary action by pre-functionalizing the carbon support surface with nitrogen-containing groups before introducing silver ions. This surface preparation creates predetermined binding sites that control subsequent nanoparticle formation, ensuring uniform size and distribution from the outset rather than allowing uncontrolled growth

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes parameter changes by controlling the oxidation state of the carbon support (creating N-doped structures) and adjusting the reduction conditions. These parameter modifications enable precise control over nanoparticle size, achieving consistent 6-8 nm particles with high surface area while maintaining even distribution

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional methods are used to produce carbon-supported silver nanoparticles, then production is achieved, but processing time becomes long

Engineering Contradiction:
Improveprocessing timeVSAvoidstability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent performs preliminary surface functionalization of carbon supports with nitrogen-containing groups before nanoparticle synthesis. This pre-prepared surface enables faster and more reliable nanoparticle formation with consistent results, reducing both processing time and variability in stability outcomes

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The nitrogen-functionalized carbon support acts as both the substrate and the directing agent for nanoparticle formation. The surface groups automatically coordinate silver ions and control reduction, eliminating the need for additional complex stabilizing agents and simplifying the overall process while improving reliability

Inventive Principle:
Principle #25Self-service

3Area of stationary object

If conventional methods are used to produce carbon-supported silver nanoparticles, then production is achieved, but surface coverage becomes insufficient

Engineering Contradiction:
Improvesurface coverageVSAvoiddistribution uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating nitrogen-functionalized sites at specific locations on the carbon support surface. These localized functional groups serve as predetermined anchoring points that ensure uniform distribution of silver nanoparticles across the entire surface, maximizing surface coverage while maintaining even spacing

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent modifies the surface chemistry parameters of the carbon support by introducing nitrogen-containing functional groups. This chemical parameter change creates high-affinity binding sites that promote complete and uniform surface coverage with consistently sized particles, achieving both high area utilization and precise distribution

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The in-situ methods produce nanoparticles with consistent sizes between 6-8 nm, ensuring even distribution and high surface coverage, enhancing electro-catalytic efficiency and stability for CO2 conversion systems.

Implementation Method 1

adding a carbon structure with the liquid-containing composition to form the carbon supported silver nanoparticles in-situ

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Implementation Method 2

mixing a composition comprising a carbon structure, a plurality of silver nanoparticles, and a liquid to grow silver nanoparticles on the carbon structure in-situ

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 3

carbon supported surface functionalized silver nanoparticles

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12410328B2Carbon supported surface functionalized silver nanoparticles
Publication Date: 2025.09.09 GENESEE VALLEY INNOVATIONS LLC
  • US12410328B2 patent drawing
  • US12410328B2 patent drawing
  • US12410328B2 patent drawing

AI summary

Carbon supported surface functionalized silver nanoparticles and a method for preparing the same are disclosed. For example, a composition includes carbon supported surface functionalized silver nanoparticles, The methods include preparing a liquid-containing composition comprising a plurality of silver nanoparticles and adding a carbon structure with the liquid-containing composition to form the carbon supported silver nanoparticles in-situ or mixing a composition comprising a carbon structure, a plurality of silver nanoparticles, and a liquid to grow silver nanoparticles on the carbon structure in-situ.