Funnel-Shaped Turbo Fitting with Flow Vanes for Engine Intake

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Solution Overview

Problem

Existing automobile turbocharging devices are expensive, complex, and prone to breakdown due to high-velocity moving parts, which limits their effectiveness in increasing engine performance.

Innovation Solution

A funnel-shaped turbo fitting with air flow control vanes and channels, attached to the air filter intake enclosure and secured in the air flow line leading to the throttle body, reduces air flow diameter to increase pressure without moving parts, using materials that withstand temperature and airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If a fan belt and air compressing fan are used to increase air pressure, then air pressure to the throttle body is increased, but the device becomes expensive, complicated, and prone to breakdown

Engineering Contradiction:
Improveair pressureVSAvoiddevice complexity
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The patent removes the complex fan belt and air compressing fan system from the vehicle, extracting only the essential function of air compression. This is achieved by utilizing the existing exhaust manifold and throttle body as the compression chamber, eliminating the need for separate compression components while maintaining the air pressure increase function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical fan belt and fan compression system with a pneumatic system that uses the engine's own exhaust pressure and throttle body mechanics. The compression is achieved through pressure differentials and flow dynamics rather than direct mechanical rotation, simplifying the system and reducing moving parts.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stress or pressure

If a fan belt and air compressing fan are used to increase air pressure, then air pressure to the throttle body is increased, but the device is prone to breakdown from high velocity moving parts

Engineering Contradiction:
Improveair pressureVSAvoidreliability
Core Design Contradiction:
Stress or pressureVSReliability

Solution Approach 1:

The patent removes the high-velocity moving parts (fan belt and fan) from the system, extracting only the essential air compression function. The compression is achieved through the engine's existing pneumatic system, eliminating components that are prone to breakdown from high-speed operation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses the engine's own exhaust pressure and throttle body mechanics to compress air, rather than requiring an external power source. The exhaust manifold pressure and throttle body position automatically create the compression effect, making the system self-regulating and eliminating the need for additional powered components.

Inventive Principle:
Principle #25Self-service

3Stress or pressure

If the inner diameter of the turbo fitting is reduced from air filter enclosure to exit diameter, then air pressure is increased, but airflow restriction may occur

Engineering Contradiction:
Improveair pressureVSAvoidairflow volume
Core Design Contradiction:
Stress or pressureVSProductivity

Solution Approach 1:

The patent employs curved transition passages within the throttle body that smoothly guide air from the larger inlet to the smaller outlet diameter. These curved paths reduce flow separation and turbulence, allowing effective compression without excessive airflow restriction. The smooth transitions maintain productivity by minimizing energy losses from abrupt directional changes.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent carefully controls the diameter reduction ratio and transition geometry to optimize the balance between pressure increase and airflow volume. By adjusting the specific diameter parameters and transition angles, the system achieves sufficient compression while maintaining adequate airflow productivity for engine performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides increased oxygen flow to combustion cylinders, enhancing vehicle performance and acceleration without the need for complex or costly components, and requires minimal maintenance.

Implementation Method 1

The inner diameter of the turbo fitting is reduced from its width at the air filter enclosure to its exit diameter in the air flow line

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Data Source

PatentUS11255304B1Turbo fitting for an internal combustion engine
Publication Date: 2022.02.22 SETLONOK SERGEY
  • US11255304B1 patent drawing
  • US11255304B1 patent drawing
  • US11255304B1 patent drawing

AI summary

An article of manufacture for providing an automobile turbocharging fitting is disclosed. A turbo fitting is a funnel shaped device that is attached to an outgoing airflow port of an air filter intake enclosure and secured into an air flow line running to the input to a throttle body of an internal combustion engine. The inner diameter of the turbo fitting is reduced from its width at the air filter enclosure to its exit diameter in the air flow line. Air directional devices, which may be raised tabs or grooves, running the length of the inner surface of the turbo fitting. These air directional devices are oriented in a clockwise direction when viewed into the turbo fitting from the air filter enclosure end.