Furnace Hood Handling System with Transport Coupling
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Solution Overview
Problem
The setup time for hood-type furnaces in industrial applications is lengthy due to the manual and precise placement of furnace hoods, which reduces the effectiveness of the heating process and prevents simultaneous operation during the setup of charges.
Innovation Solution
A device and handling system for temperature-controlled component parts, featuring a base body with detachable carrier elements and a transport coupling, allowing for pre-equipment outside the temperature-control device and precise alignment using a handling system with guide structures, enabling quick and efficient transfer of furnace hoods and component parts.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If furnace hoods are manually placed with high precision, then alignment accuracy is improved, but setup time increases
Solution Approach 1:
The charge is pre-assembled on a transportable base outside the furnace, including pre-placing component parts on headstocks and pre-positioning furnace hoods. This preliminary assembly allows the entire charge unit to be moved as one integrated assembly, eliminating time-consuming manual placement inside the furnace while maintaining alignment accuracy through the transport coupling and guide structures.
Solution Approach 2:
A transport coupling is introduced as an intermediary mechanism between the base and the handling system. This coupling enables precise alignment and transfer of the pre-assembled charge unit from the transport device to the furnace, achieving both high alignment accuracy and reduced setup time by mechanizing the transfer process.
2Manufacturing precision
If component parts are placed individually on headstocks, then placement precision is improved, but operation continuity deteriorates
Solution Approach 1:
Multiple component parts are combined into a single integrated charge unit on a common base. The component parts are pre-assembled with their headstocks and positioned furnace hoods form one unified assembly that can be transferred and placed in the furnace as a single operation, maintaining precision while enabling continuous furnace operation.
Solution Approach 2:
The charge assembly is prepared in advance outside the furnace area, allowing the furnace to remain operational. The pre-assembled charge unit is then quickly transferred to the furnace using the transport device, minimizing interruptions and maintaining operational continuity while preserving placement precision through the guide structures.
3Measurement precision
If furnace hoods are superimposed manually, then positioning accuracy is improved, but setup duration increases
Solution Approach 1:
Guide structures serve as intermediary alignment mechanisms during the transfer of furnace hoods. These guide structures enable the superimposition of furnace hoods to be performed mechanically with high positioning accuracy, eliminating the need for slow manual alignment while maintaining precise positioning of the hoods relative to each other and the base.
Solution Approach 2:
The manual mechanical process of superimposing furnace hoods is replaced by a mechanized transfer system using the transport device and guide structures. This substitution maintains positioning accuracy through the guide structures while dramatically reducing the time required for the superimposition operation.
Data Source
AI summary
The present invention relates to a device for carrying component parts to be temperature-controlled, in particular coiled metal strips or metal wires, in a temperature-control device. The carrier device has a base body and a carrier element, to which a component part is attachable, wherein the carrier element is detachably attached to the base body. The base body has a transport coupling, which is configured such that the transport coupling is detachably fixable to a handling system for handling the device.