Furniture article with interchangeable panel set

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Solution Overview

Problem

Current systems for affixing interchangeable panels to furniture items often require modification of the furniture frame, which is inefficient and not aesthetically pleasing, as they typically involve visible slots or thick panels for structural support.

Innovation Solution

A display system using an overlaying panelar frame with elongated fasteners that secures a stack of interchangeable panels, allowing for tool-less operation and hiding the fastening mechanism, enabling easy panel changes without visible slots, and incorporating an integrated handle or end cap for aesthetic integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If interchangeable panels are integrated into furniture components by positioning the panel against the frame with a backing attached to maintain the panel, then the panel can be securely held, but the backing provides necessary structural support only when panels are thin or flexible, and the attachment system becomes visible and obvious

Engineering Contradiction:
Improvepanel retentionVSAvoidattachment system visibility
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fastening mechanism is extracted from the visible exterior and relocated to the interior structure of the furniture component. The elongated fasteners are positioned within recesses in the mounting surface, allowing the panel to be securely held without visible attachment elements on the exterior surface.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The attachment system is nested within the furniture component structure itself. The elongated fasteners are received within recesses formed in the mounting surface, creating a nested configuration where the fastening mechanism is contained within the furniture component rather than being externally visible.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If slots are cut in the frame allowing panels to be slid into the frame with a door or gate for maintaining the panel, then panels can be easily exchanged, but the frame requires modification and the door or gate mechanism becomes visible

Engineering Contradiction:
Improvepanel exchangeabilityVSAvoidframe modification
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The mounting surface with recesses serves multiple functions: it provides structural support for the panel, conceals the fastening mechanism, and enables easy panel exchange. This universal approach eliminates the need for separate door or gate mechanisms while maintaining panel exchangeability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The recesses in the mounting surface automatically conceal the elongated fasteners when panels are installed, providing self-service aesthetic functionality. The structure itself performs the concealment function without requiring additional visible components like doors or gates.

Inventive Principle:
Principle #25Self-service

3Productivity

If a single part is used in several furniture item lines following efficient construction trends, then manufacturing efficiency is improved, but a specially constructed or modified furniture component forms a bottleneck in the overall assembly

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidassembly bottleneck
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system is segmented into standardized components: the mounting surface with recesses, the elongated fasteners, and the interchangeable panels. This segmentation allows each component to be independently manufactured using efficient construction methods while maintaining compatibility across different furniture item lines.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design uses parameter changes to create adaptability - the recesses can be configured in different patterns and positions to accommodate various panel sizes and furniture styles, while the basic fastening mechanism remains the same. This allows standardized manufacturing with minimal modification for different furniture lines.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11877656B1Furniture article with interchangeable panel set
Publication Date: 2024.01.23 ASHLEY FURNITURE IND INC
  • US11877656B1 patent drawing
  • US11877656B1 patent drawing
  • US11877656B1 patent drawing

AI summary

Furniture, such as a bed, dresser, cabinetry has a display system affixing a stack of interchangeable decorative panels to the furniture. The display system has an overlaying panelar frame that captures the stack of panels and has at least one elongated fastener securing the overlaying panelar frame on to a surface of the furniture item. The stack of interchangeable panels are each visually different such as having different colors and/or patterns and can be sandwiched between the overlaying panelar frame and the mounting surface in a pocket to immovably maintain the interchangeable panels against the furniture component. The stack of interchangeable panels can be rearranged such that a different panel is placed on top of the stack or the outermost position and thereby be visible through the opening in the overlaying panelar frame.