Furniture assembly and interlock kit thereof

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Solution Overview

Problem

Existing furniture assembly systems with interlock functions lack tolerance for assembly errors, which can lead to malfunctioning of the interlock mechanism and potential safety hazards.

Innovation Solution

The proposed furniture assembly system incorporates an interlock kit that includes a first fitting member, a second fitting member, an auxiliary device, and an interlock mechanism. The kit allows for a predetermined gap between the fitting members, enabling the system to accommodate assembly errors and ensure proper operation of the interlock mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the interlock mechanism uses precise fitting members for accurate operation, then the interlock function is reliable, but assembly errors cause malfunctioning

Engineering Contradiction:
Improveinterlock function reliabilityVSAvoidassembly precision tolerance
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the dimensional parameters of the fitting members by introducing a predetermined gap between the first and second fitting members. This gap is designed to accommodate assembly errors while maintaining the interlock mechanism's reliability. The gap acts as a parameter adjustment that decouples the precision requirement from the assembly process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies beforehand cushioning by pre-designing the gap between fitting members to cushion or absorb assembly errors. This gap serves as a built-in tolerance buffer that prevents assembly errors from causing malfunctioning, ensuring the interlock mechanism operates reliably even with imperfect assembly.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Stability of the object's composition

If the fitting members are tightly connected for structural integrity, then the furniture assembly is stable, but assembly errors lead to interlock mechanism malfunction

Engineering Contradiction:
Improvefurniture assembly stabilityVSAvoidinterlock mechanism reliability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent modifies the structural parameter by introducing a controlled gap between fitting members. This gap maintains structural integrity while providing tolerance for assembly errors, thus preserving both stability and interlock mechanism reliability.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If the interlock mechanism is designed with strict dimensional requirements, then the interlock function is precise, but assembly complexity increases due to tolerance requirements

Engineering Contradiction:
Improveinterlock mechanism precisionVSAvoidassembly complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent simplifies assembly by changing the dimensional parameter to include a predetermined gap. This gap reduces the precision requirements for assembly while maintaining interlock mechanism precision, thereby reducing assembly complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12345075B2Furniture assembly and interlock kit thereof
Publication Date: 2025.07.01 KING SLIDE WORKS CO LTD
  • US12345075B2 patent drawing
  • US12345075B2 patent drawing
  • US12345075B2 patent drawing

AI summary

A furniture assembly is provided and includes a cabinet body, a drawer and an interlock kit. The interlock kit includes a first fitting member, a second fitting member and an interlock mechanism. The first fitting member is detachably mounted on the cabinet body and has a first predetermined height. The second fitting member is detachably mounted on the drawer and has a second predetermined height. A predetermined gap is defined by a difference between the first predetermined height and the second predetermined height. The interlock mechanism is arranged on the first fitting member. The second fitting member can always be moved by the drawer to cause the interlock mechanism to be operated normally as along as the second fitting member is mounted at a position within a mounting range defined by the predetermined gap and a position of the first fitting member. Besides, a related interlock kit is also provided.