Furrow Sensor Control for Real-Time Planting Quality Assessment

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Solution Overview

Problem

Current agricultural machines lack effective systems to accurately assess furrow quality during planting, relying on manual methods or singular sensor outputs that do not account for multiple factors, leading to inefficiencies and errors in controlling the planting process.

Innovation Solution

A mobile agricultural machine equipped with a furrow sensor system and control system that senses characteristics of the furrow and generates a quality metric, allowing for real-time adjustments to improve planting efficiency and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a sensor system mounted to the agricultural machine senses multiple furrow characteristics (seed depth, soil moisture, residue), then the measurement precision and reliability of furrow quality assessment is improved, but the device complexity increases

Engineering Contradiction:
Improvefurrow quality assessment accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor system is divided into multiple independent sensor units, each measuring a specific furrow characteristic (seed depth, soil moisture, residue). This segmentation allows each sensor to be optimized for its specific measurement task while collectively providing comprehensive furrow quality assessment, resolving the contradiction between measurement precision and device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor system is designed as an integrated multi-functional unit mounted on the agricultural machine that simultaneously performs multiple measurement functions (depth sensing, moisture detection, residue monitoring). This multi-functionality approach improves measurement precision across multiple parameters while minimizing the increase in device complexity through shared mounting and processing infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the control system uses comprehensive sensor data to determine furrow quality metric and generate action signals, then the reliability of control decisions is improved, but the loss of time for data processing increases

Engineering Contradiction:
Improvecontrol decision accuracyVSAvoiddata processing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control system pre-establishes the relationship between sensor readings and furrow quality metrics, and pre-defines action signals for different quality thresholds. This preliminary configuration allows the system to quickly compare real-time sensor data against predetermined criteria and generate control decisions without extensive real-time computation, thus improving reliability while minimizing processing time loss.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback loops where sensor data is constantly monitored, furrow quality metrics are dynamically updated, and control actions are adjusted in real-time. This feedback mechanism ensures reliable control decisions based on current furrow conditions while using efficient algorithms to minimize the time delay between measurement and control action.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20220000008A1Implement mounted sensors sensing surface/furrow characteristics and control
Publication Date: 2022.01.06 DEERE & CO
  • US20220000008A1 patent drawing
  • US20220000008A1 patent drawing
  • US20220000008A1 patent drawing

AI summary

A mobile agricultural machine includes a row unit having a furrow opener mounted to the row unit and configured to engage a surface of ground over which the mobile agricultural machine travels to open a furrow in the ground. A furrow closer is mounted to the row unit behind the furrow opener relative to a direction of travel of the mobile agricultural machine and configured to engage the surface of the ground to close the furrow. A furrow sensor system is mounted to the row unit and configured to sense characteristics relative to the furrow opened by the furrow opener and generate a sensor signal indicative of the characteristics. The mobile agricultural machine can further include a control system configured to determine a furrow quality metric corresponding to the furrow sensed by the furrow sensor system based on the sensor signal and generate an action signal to control an action of the mobile agricultural machine based on the furrow quality metric.