Fuse Adapter with Adjustable Contacts for Mount Compatibility

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Solution Overview

Problem

Power distribution system operators face challenges when trying to replace obsolete fuse types with new ones, as existing fuse mounts are often specific to particular fuse designs, leading to costly and environmentally impactful replacements when new fuse technology is introduced.

Innovation Solution

An installation adapter kit that allows fuses to be adapted for non-standard mounts by using adapter members with adjustable electrical contacts, enabling compatibility with different fuse types and configurations, including dual operating characteristics for fault current management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fuse mounts are designed to be specific to particular fuse designs, then the reliability of the fuse-mount connection is improved, but the adaptability to different fuse types deteriorates

Engineering Contradiction:
Improvefuse-mount connection reliabilityVSAvoidcompatibility with different fuse types
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

An adapter member is introduced as an intermediary component between the fuse and the mount. The adapter member includes electrical contacts that can be adjusted to different positions, allowing it to interface with various fuse types while maintaining a standardized connection to the mount, thus resolving the contradiction between connection reliability and fuse type adaptability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If fuse mounts are replaced to accommodate new fuse types, then the adaptability to new fuse technology is improved, but the cost and environmental impact deteriorate

Engineering Contradiction:
Improvecompatibility with new fuse typesVSAvoidmaterial waste and cost
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The adapter member is designed to be universally compatible with multiple fuse types through adjustable electrical contacts. This allows a single adapter design to work with various fuse configurations, enabling the existing mount to accommodate new fuse types without replacement, thereby reducing material waste and costs while maintaining adaptability

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If adjustable electrical contacts are used in the adapter, then the adaptability to different fuse configurations is improved, but the device complexity deteriorates

Engineering Contradiction:
Improvecompatibility with different fuse configurationsVSAvoidadapter structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adapter member incorporates adjustable electrical contacts that can be dynamically positioned to match different fuse configurations. This dynamic adjustability allows the adapter to adapt to various fuse types without requiring multiple fixed designs, balancing adaptability with manageable complexity through a single reconfigurable component

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7864023B2Fuse
Publication Date: 2011.01.04 S&C ELECTRIC CO
  • US7864023B2 patent drawing
  • US7864023B2 patent drawing
  • US7864023B2 patent drawing

AI summary

A fuse incorporates a fusible element assembly and an auxiliary fusible element assembly in a solid arc extinguishing material configuration. The fusible element assembly has a first operating characteristic and the auxiliary fusible element has a second operating characteristic different than the first operating characteristic.