Fuse Load Break Switch Cover Structure for Shock-Safe Partial Opening

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Solution Overview

Problem

Conventional fuse-switch disconnectors pose safety risks due to the potential for electric shock when partially opened, as users may inadvertently insert their hands or fingers into the opening while current or voltage is still present, and they lack user-friendliness in operation.

Innovation Solution

A fuse-switch disconnector design featuring a base element and a cover element with projecting sections and recesses that engage positively in the closed position, limiting the opening width and ensuring a secure overlap, even when partially opened, along with a pivotable cover element for easy operation and enhanced safety features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the cover element is made movable between open and closed positions, then ease of operation is improved, but safety deteriorates due to risk of electric shock when partially opened

Engineering Contradiction:
Improveease of operationVSAvoidsafety
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by designing projecting sections on the base element that protrude into the opening area before the cover element is fully closed. These projections create an overlapping region that blocks access to live parts in advance, preventing the harmful effect of electric shock before it can occur during the closing operation.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent introduces a new spatial dimension by adding projecting sections that extend in the opening direction from the base element. This creates an overlapping region between the cover element and base element, effectively adding a protective layer in the Z-dimension (opening direction) that limits the accessible opening area and prevents contact with live parts.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If projecting sections are added to the base element, then safety is improved by limiting opening width, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the base element into functional sections: straight sections for forming the opening edge and projecting sections for safety protection. The projecting sections are further segmented into multiple individual projections, allowing the safety function to be distributed across multiple simple geometric elements rather than requiring a complex mechanical locking system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of making the cover element complex with moving locks or seals to prevent partial opening, the patent inverts the approach by adding simple static projecting sections to the base element. This reverses the traditional design paradigm where the movable part (cover) carries the complexity, and instead places simple geometric features on the stationary part (base).

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentEP4231323B1Fuse load break switch, in particular nh fuse load break switch
Publication Date: 2026.01.21 KLAUS BRUCHMANN
  • EP4231323B1 patent drawingFigure 1
  • EP4231323B1 patent drawingFigure 2
  • EP4231323B1 patent drawingFigure 3

AI summary

A fuse-switch disconnector (1) comprises a base element (10) and a cover element (20), the cover element (20) being arranged to be movable back and forth relative to the base element (10) between an open position and a closed operating position. The base element (10) comprises a base side wall (100) arranged parallel to an X-direction and a Z-direction, the Z-direction being perpendicular to the X-direction. The base side wall (100) is bounded in the Z-direction by a base edge (101). The cover element (20) comprises a cover side wall (200) arranged parallel to the X-direction and the Z-direction. The cover side wall (200) is bounded in a direction opposite to the Z-direction by a cover edge (201). The base side wall (100) has one or more projecting sections (131) extending in the Z direction and the cover side wall (200) has one or more recesses (231).When the cover element (20) is arranged in the closed operating position, each projection section (131) of the one or more projection sections (131) engages in a corresponding recess (231) of the one or more recesses (231) in a form-fitting manner, so that the cover edge (201) rests on the base edge (101).