Fused-Ring Redox Mediator for High-Density Flow Batteries

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Solution Overview

Problem

Current flow batteries face challenges in achieving high discharge potential and energy density due to limitations in the redox mediator's ability to oxidize or reduce active materials, particularly in non-aqueous systems, leading to inefficiencies and reduced cycle life.

Innovation Solution

Incorporating a specific redox mediator compound with a fused-ring structure, represented by a general formula, that can undergo a two-step two-electron reaction, increasing energy efficiency and allowing the use of high-capacity active materials without circulating the active material powder, thus preventing clogging and enhancing cycle life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a conventional redox mediator is used in a non-aqueous flow battery, then the battery can operate with simple electrolyte circulation, but the discharge potential and energy density are limited due to the mediator's inability to effectively oxidize or reduce high-capacity active materials

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces a specific redox mediator compound with a fused-ring structure that acts as an intermediary between the electrode and the active material. This mediator has appropriate redox potential to effectively oxidize or reduce high-capacity active materials, enabling higher energy density while maintaining system reliability through stable electrochemical cycling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical structure parameters of the redox mediator by introducing a fused-ring structure, which fundamentally alters the mediator's redox potential and reactivity. This parameter change enables the mediator to effectively interact with high-capacity active materials, simultaneously improving energy density and cycle life.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If high-capacity active material powder is circulated in the electrolyte, then energy density increases, but the active material causes clogging in the circulation system reducing reliability

Engineering Contradiction:
Improveenergy densityVSAvoidclogging
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The redox mediator serves as an intermediary that transfers electrons between the electrode and the active material without requiring the active material to be circulated. The mediator circulates in the electrolyte while the active material remains stationary, eliminating clogging issues while maintaining high energy density through the mediator's efficient electron transfer capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the circulation function from the active material by introducing a separate redox mediator species that circulates in the electrolyte. This segmentation allows the electrolyte to flow freely without active material particles, preventing clogging while the mediator performs the electron transfer function that enables high energy density.

Inventive Principle:
Principle #1Segmentation

3Power

If the redox mediator undergoes single-step single-electron reaction, then the reaction mechanism is simple, but the energy efficiency and discharge potential are limited

Engineering Contradiction:
Improvedischarge potentialVSAvoidreaction mechanism complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent changes the reaction mechanism parameters by designing a redox mediator with a fused-ring structure that enables two-step two-electron reactions. This parameter change increases the discharge potential and energy efficiency by allowing more electrons to be transferred per reaction cycle, while the structured design keeps the mechanism manageable through defined sequential steps.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The redox mediator employs a composite molecular structure with a fused-ring system that enables multi-electron transfer capability. This structural composition allows the mediator to undergo two-step two-electron reactions, increasing discharge potential and energy efficiency while maintaining a well-defined reaction mechanism through the organized fused-ring architecture.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution significantly enhances the discharge potential, energy density, and cycle life of flow batteries by facilitating efficient electrochemical reactions and preventing active material clogging, resulting in improved performance and reduced production costs.

Implementation Method 1

a liquid including a redox mediator; an electrode at least partially immersed in the liquid... a circulator that circulates the liquid between the electrode and the active material

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS10629910B2Flow battery that includes redox mediator
Publication Date: 2020.04.21 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US10629910B2 patent drawing
  • US10629910B2 patent drawing
  • US10629910B2 patent drawing

AI summary

A flow battery includes: a liquid including a redox mediator; an electrode at least partially immersed in the liquid; a second electrode; an active material at least partially immersed in the liquid, and a circulator that circulates the liquid between the electrode and the active material.